Chevrolet Express second generation

The Chevrolet Express second generation (since 2003): dimensions, weights, reliability and the official figures of its 33 versions in the United States and Canada.
Model codes: GMT610
Dimensions, weights and capacity
| Specification | Europe |
|---|---|
| Dimensions | |
| Length | 5,650–6,240 mm Traficom |
| Width | 2,000–2,050 mm Traficom |
| Wheelbase | 3,420–3,940 mm RDW |
| Weights and towing | |
| Kerb weight | 2,745–3,050 kg RDW |
| Mass in running order | 2,845–3,150 kg RDW |
| Gross vehicle weight | 3,266–3,500 kg RDW |
| Towing, braked trailer | 2,150–3,500 kg RDW |
| Towing, unbraked trailer | 750 kg RDW |
| Seats and space | |
| Seats | 3–7 RDW |
| Doors | 4–5 RDW |
Ranges cover the generation’s versions and body styles; European and North American versions can differ. Sources: Traficom type approvals (Finland), RDW type approvals (Netherlands).
Reliability and owner reports
Owner complaints to NHTSA (US)
612 complaints for model years 2003–2024. 41 crashes · 31 fires · 52 injuries · 3 deaths
- Brakes 114
- Fuel system 84
- Electrical system 77
- Engine 57
- Transmission and drivetrain 57
- Airbags 56
Complaints are reported by owners and not checked by NHTSA; they are not adjusted for how many cars were sold, so popular models have more. NHTSA owner complaints
All 33 versions of the Chevrolet Express second generation
Show all 33 versions
United States 18 versions
Model years sold in the USA, from the EPA and the Department of Energy (fueleconomy.gov). MPG on the EPA test; litres per 100 km = 235.215 ÷ MPG.
| Years and version | Engine | Fuel | Gearbox | Drive | Consumption (combined) | CO₂ |
|---|---|---|---|---|---|---|
| 2015–2017 | 6.0 L | Petrol | 6-speed automatic | Rear-wheel drive | 12–13 MPG (18.1–19.6 L/100 km) EPA | 437–455 g/km |
| 2014–2015 | 4.8 L | Petrol | 6-speed automatic | Rear-wheel drive | 13 MPG (18.1 L/100 km) EPA | 416–418 g/km |
| 2011–2015FFV | 6.0 L | Flex fuel (E85) | 6-speed automatic | Rear-wheel drive | 12–13 MPG (18.1–19.6 L/100 km) EPA | 425–460 g/km |
| 2010–2014 | 4.3 L | Petrol | 4-speed automatic | Rear-wheel drive | 16–17 MPG (13.8–14.7 L/100 km) EPA | 325–353 g/km |
| 2010–2014FFV | 5.3 L | Flex fuel (E85) | 4-speed automatic | Rear-wheel drive | 14–15 MPG (15.7–16.8 L/100 km) EPA | 368–394 g/km |
| 2010–2014FFV | 5.3 L | Flex fuel (E85) | 4-speed automatic | All-wheel drive | 14 MPG (16.8 L/100 km) EPA | 383–394 g/km |
| 2011–2013FFV | 4.8 L | Flex fuel (E85) | 6-speed automatic | Rear-wheel drive | 13 MPG (18.1 L/100 km) EPA | 416–425 g/km |
| 2009CLKUP | 5.3 L | Flex fuel (E85) | 4-speed automatic | Rear-wheel drive | 14 MPG (16.8 L/100 km) EPA | 394 g/km |
| 2009CLKUP | 5.3 L | Flex fuel (E85) | 4-speed automatic | Four- or all-wheel drive | 14 MPG (16.8 L/100 km) EPA | 394 g/km |
| 2004–2009CLKUP | 5.3 L | Petrol | 4-speed automatic | Rear-wheel drive | 14–15 MPG (15.7–16.8 L/100 km) EPA | 368–394 g/km |
| 2004–2009CLKUP | 5.3 L | Petrol | 4-speed automatic | Four- or all-wheel drive | 14 MPG (16.8 L/100 km) EPA | 394 g/km |
| 2007–2008460, CLKUP · 430-470, CLKUP | 5.3 L | Flex fuel (E85) | 4-speed automatic | Rear-wheel drive | 14 MPG (16.8 L/100 km) EPA | 394 g/km |
| 2008440-470, CLKUP | 5.3 L | Flex fuel (E85) | 4-speed automatic | Four- or all-wheel drive | 14 MPG (16.8 L/100 km) EPA | 394 g/km |
| 2007500, CLKUP | 5.3 L | Flex fuel (E85) | 4-speed automatic | Four- or all-wheel drive | 14 MPG (16.8 L/100 km) EPA | 394 g/km |
| 2003–2006CLKUP | 4.3 L | Petrol | 4-speed automatic | Rear-wheel drive | 15 MPG (15.7 L/100 km) EPA | 368 g/km |
| 2004CLKUP | 6.0 L | Natural gas | 4-speed automatic | Rear-wheel drive | 12 MPG (19.6 L/100 km) EPA | 364–460 g/km |
| 2003LM7, CLKUP | 5.3 L | Petrol | 4-speed automatic | Rear-wheel drive | 14 MPG (16.8 L/100 km) EPA | 394 g/km |
| 2003LM7, CLKUP | 5.3 L | Petrol | 4-speed automatic | Four- or all-wheel drive | 13 MPG (18.1 L/100 km) EPA | 425 g/km |
Canada 15 versions
Model years sold in Canada, from Natural Resources Canada fuel consumption ratings (5-cycle test).
| Years and version | Engine | Fuel | Gearbox | Consumption (combined) | CO₂ |
|---|---|---|---|---|---|
| 2011–2017Van: Passenger | 6.0 L | Petrol | 6-speed automatic | 18.6–19.8 L/100 km 5-cycle | 430–465 g/km |
| 2011–2015Van: Passenger | 4.8 L | Petrol | 6-speed automatic | 18.0–18.2 L/100 km 5-cycle | 414–419 g/km |
| 2011–2015Van: Passenger | 6.0 L | Flex fuel (E85) | 6-speed automatic | 25.6–26.1 L/100 km 5-cycle | 410–418 g/km |
| 2005–2014Van: Cargo | 4.3 L | Petrol | 4-speed automatic | 14.0–16.3 L/100 km 5-cycle | 322–375 g/km |
| 2003–2014Van: Cargo | 5.3 L | Petrol | 4-speed automatic | 14.5–17.6 L/100 km 5-cycle | 334–405 g/km |
| 2007–2014Van: Cargo | 5.3 L | Flex fuel (E85) | 4-speed automatic | 19.4–21.5 L/100 km 5-cycle | 310–344 g/km |
| 2006–2014Van: Cargo · Van: Passenger | 5.3 L | Petrol | 4-speed automatic | 16.1–17.2 L/100 km 5-cycle | 370–396 g/km |
| 2007–2014Van: Cargo · Van: Passenger | 5.3 L | Flex fuel (E85) | 4-speed automatic | 21.5–22.9 L/100 km 5-cycle | 344–366 g/km |
| 2011–2013Van: Passenger | 4.8 L | Flex fuel (E85) | 6-speed automatic | 24.3 L/100 km 5-cycle | 389 g/km |
| 2005–2006Van: Passenger | 4.3 L | Petrol | 4-speed automatic | 15.5–16.5 L/100 km 5-cycle | 357–380 g/km |
| 2004–2006Van: Passenger · Van: Cargo | 5.3 L | Petrol | 4-speed automatic | 16.2–17.2 L/100 km 5-cycle | 373–396 g/km |
| 2003–2005Van: Passenger | 5.3 L | Petrol | 4-speed automatic | 16.1–17.8 L/100 km 5-cycle | 370–409 g/km |
| 2003–2004Van: Passenger · Van: Cargo | 4.3 L | Petrol | 4-speed automatic | 16.6 L/100 km 5-cycle | 382 g/km |
| 2003–2004Van: Cargo | 6.0 L | Petrol | 4-speed automatic | 18.9–19.7 L/100 km 5-cycle | 435–453 g/km |
| 2003–2004Van: Cargo | 6.0 L | Natural gas | 4-speed automatic | 18.9–19.5 L/100 km 5-cycle | 357–369 g/km |
Similar models from other brands
Official figures are measured on standard test procedures and differ between markets. Your consumption depends on how, where and in what conditions you drive.





