Ford Fusion first generation

Ford Fusion first generation
Photo: U.S. National Highway Traffic Safety Administration / Wikimedia Commons · Public domain

The Ford Fusion first generation (2002–2012): dimensions, weights, reliability and the official figures of its 59 versions in the European Union, the United Kingdom, and France.

Model codes: B3 · Sold in: European Union, United Kingdom, and France

Dimensions, weights and capacity

SpecificationEuropeNorth AmericaWikipedia
Dimensions
Length4,010–4,020 mm RDW––
Width1,720 mm RDW1,830 mm TC1,834 mm
Height1,540 mm RDW1,450 mm TC1,445–1,453 mm
Wheelbase2,490 mm RDW2,730 mm TC2,728 mm
Front track1,474–1,487 mm ASTRA1,560 mm TC–
Rear track1,434–1,445 mm ASTRA1,550 mm TC–
Weights and towing
Kerb weight1,034–1,066 kg RDW1,490–1,650 kg TC–
Mass in running order1,134–1,166 kg RDW––
Gross vehicle weight1,605–1,630 kg RDW––
Towing, braked trailer750–900 kg RDW––
Towing, unbraked trailer500 kg RDW––
Seats and space
Seats5 RDW––
Doors4 RDW––
Luggage space (EPA)–453 L EPA–
Passenger space (EPA)–2,832–2,860 L EPA–
Performance
Top speed163–178 km/h RDW––
Torque124–204 Nm ASTRA––

Tyre sizes (most common first): 185/60R14, 195/60R15, 195/55R16

NHTSA overall safety rating (US): 2011–2012: ★★★★☆

Ranges cover the generation’s versions and body styles; European and North American versions can differ. Sources: RDW type approvals (Netherlands), Transport Canada vehicle specifications, Wikipedia, ASTRA type approvals (Switzerland), US EPA fuel economy data, Traficom type approvals (Finland), NHTSA 5-Star Safety Ratings. Wikipedia figures are used under CC BY-SA 4.0.

Reliability and owner reports

UK MOT: first-time pass rate by age

Age at testPass rateUK averageTests
9–12 years82.9% (82.2–83.6)77.9%12,078
13 years and older71.7% (71.4–71.9)69.2%139,435

What the MOT finds

AreaThis modelUK average, same ages
Brakes42.6%35.7%
Suspension35.2%40.4%
Lights and electrics34.5%27.9%
Tyres34.3%31.2%
Noise, emissions and leaks15.3%16.4%
Body, chassis and structure14.8%17.7%

First MOT test of each car per year in 2022–2024, from the DVSA’s anonymised test results; only ages with at least 500 tests are shown. The figure in brackets is the 95% confidence interval; green or red means clearly above or below the UK average. The second table shows how often an item was noted (defect or advisory) in each area, against the UK average for cars of the same ages. DVSA anonymised MOT tests (Open Government Licence)

Owner complaints to NHTSA (US)

15,324 complaints for model years 2006–2012. 539 crashes · 48 fires · 348 injuries · 8 deaths

  • Steering 4,741
  • Airbags 3,440
  • Brakes 2,090
  • Transmission and drivetrain 1,556
  • Engine 1,325
  • Speed control 1,292

Complaints are reported by owners and not checked by NHTSA; they are not adjusted for how many cars were sold, so popular models have more. NHTSA owner complaints

All 59 versions of the Ford Fusion first generation

Show all 59 versions

European Union 15 versions

New cars registered in the EU (plus Norway and Iceland), from the European Environment Agency. Figures on the NEDC procedure until 2020 and on WLTP from 2021; versions are grouped by engine and power, with their number of registrations.

Years and versionEnginePowerFuelCO₂EU registrations
2011–20121.4 L59 kW (80 PS)Petrol154 g/km40,631
2011–20121.6 L74 kW (101 PS)Petrol157–161 g/km3,968
2011–20121.4 L59 kW (80 PS)LPG129–140 g/km1,126
2010–2012––Petrol154–155 g/km538
20111.4 L50 kW (68 PS)Diesel121 g/km2,030
20111.6 L66 kW (90 PS)Diesel119 g/km142
20111.2 L55 kW (75 PS)Petrol152 g/km40
20101.4 L–Petrol154 g/km28,968
20101.4 L–Diesel120 g/km18,834
20101.6 L–Petrol168 g/km8,328
20101.4 L–LPG142 g/km6,038
20101.6 L–Diesel119 g/km4,972
20101.2 L–Petrol152 g/km864
2010––Other fuel146 g/km476
2010––Diesel120 g/km16

United Kingdom 42 versions

New cars on sale in the UK, from the Vehicle Certification Agency. NEDC figures until 2018 and WLTP figures after; years are the editions a version appeared in.

Years and versionEnginePowerFuelGearboxConsumption (combined)CO₂
20121.4 Duratec (80PS)1.4 L59 kW (80 PS)Petrol5-speed manual6.6 L/100 km NEDC154 g/km
20121.6 Duratec (100PS)1.6 L74 kW (100 PS)Petrol5-speed manual6.7 L/100 km NEDC157 g/km
2008–20101.4 Duratec (80PS) · 1.4 Duratec (80ps)1.4 L59 kW (80 PS)Petrol5-speed manual6.5 L/100 km NEDC154 g/km
2008–20101.4 Duratec (80PS) · 1.4 Duratec (80ps)1.4 L59 kW (80 PS)PetrolAutomatic6.3 L/100 km NEDC149 g/km
2008–20101.4 Duratorq TDCi (68PS) · 1.4 Duratorq TDCi (68ps)1.4 L50 kW (68 PS)Diesel5-speed manual4.5 L/100 km NEDC120 g/km
2008–20101.6 Duratorq TDCi (90PS) · 1.6 Duratorq TDCi (90ps)1.6 L66 kW (90 PS)Diesel5-speed manual4.5 L/100 km NEDC119 g/km
2008–20101.6 Duratec (100PS) · 1.6 Duratec (100ps)1.6 L74 kW (100 PS)Petrol5-speed manual6.6 L/100 km NEDC157 g/km
2009–20101.6 Duratec (100PS) · 1.6 Duratec (100ps)1.6 L74 kW (100 PS)Petrol4-speed automatic7.5 L/100 km NEDC179 g/km
20081.6 Duratec (100PS)1.6 L74 kW (100 PS)Petrol4-speed automatic7.6 L/100 km NEDC181 g/km
2006–20071.4 Duratec1.4 L–Petrol5-speed manual6.5–6.6 L/100 km NEDC154–155 g/km
2006–20071.4 Duratec1.4 L–PetrolAutomatic6.3–6.5 L/100 km NEDC149–154 g/km
2006–20071.4 Duratorq TDCi (3.37 FDR)1.4 L–Diesel5-speed manual4.4–4.5 L/100 km NEDC117–119 g/km
2006–20071.4 Duratorq TDCi (3.61 FDR)1.4 L–Diesel5-speed manual4.5–4.6 L/100 km NEDC119–122 g/km
20071.4 Duratorq TDCi1.4 L–DieselAutomatic4.5 L/100 km NEDC119 g/km
2006–20071.6 Duratorq TDCi1.6 L–Diesel5-speed manual4.5–4.6 L/100 km NEDC119–122 g/km
2006–20071.6 Duratec1.6 L–Petrol5-speed manual6.6–6.7 L/100 km NEDC157–158 g/km
2006–20071.6 Duratec1.6 L–Petrol4-speed automatic7.6–7.7 L/100 km NEDC181–184 g/km
2002–20041.4i Fusion 1 · Fusion 1 -1.4i 5 door (15 inch tyres)1.4 L–Petrol5-speed manual6.5 L/100 km NEDC154 g/km
2002–20041.4i Fusion 2 & 3 · Fusion 2 - 1.4i 5 door (15 inch tyre) · 1.4i Fusion 21.4 L–Petrol5-speed manual6.7 L/100 km NEDC158 g/km
2003–2004Fusion 1 - 1.4i 5 door (15 inch tyres) · 1.4i Fusion 11.4 L–PetrolAutomatic6.4 L/100 km NEDC153 g/km
2003–2004Fusion 2 & 3 - 1.4i 5 door (15 inch tyre) · 1.4i Fusion 2 & 3 · 1.4i 16V (16 inch tyre)1.4 L–PetrolAutomatic6.6 L/100 km NEDC157 g/km
2003–20041.4i 5 Door (16 inch tyre) · 1.4i1.4 L–PetrolAutomatic6.8 L/100 km NEDC161 g/km
20041.4i 16V (15 inch tyre)1.4 L–PetrolAutomatic6.5 L/100 km NEDC154 g/km
20041.6i1.4 L–Petrol5-speed manual6.9 L/100 km NEDC163 g/km
20041.4i 16V (15 inch tyre)1.4 L–Petrol5-speed manual6.6 L/100 km NEDC155 g/km
2002–20041.4 TDCi1.4 L–Diesel5-speed manual4.4 L/100 km NEDC116 g/km
2003–20041.4 TDCi - 5 door (16 inch tyre) · 1.4 TDCi · 1.4 TDCi (15 inch tyre)1.4 L–Diesel5-speed manual4.4 L/100 km NEDC117 g/km
20041.4 TDCi1.4 L–DieselAutomatic4.4 L/100 km NEDC116 g/km
20041.4 TDCi · 1.4 TDCi (15 inch tyre)1.4 L–DieselAutomatic4.4 L/100 km NEDC117 g/km
20041.4 TDCi (16 inch tyre)1.4 L–DieselAutomatic4.4 L/100 km NEDC117 g/km
20041.4 TDCi (16 inch tyre)1.4 L–Diesel5-speed manual4.4 L/100 km NEDC117 g/km
2002–20041.6i Fusion 2 & 3 · 1.6i "Fusion 2 & 3"1.6 L–Petrol5-speed manual6.7 L/100 km NEDC160 g/km
20041.6i 16V (15 inch tyre)1.6 L–Petrol4-speed automatic7.7 L/100 km NEDC184 g/km
20041.6i 16V (16 inch tyre)1.6 L–Petrol4-speed automatic7.8 L/100 km NEDC186 g/km
20041.6i 16V (15 inch tyre)1.6 L–Petrol5-speed manual6.7 L/100 km NEDC158 g/km
20041.6i 16V (16 inch tyre)1.6 L–Petrol5-speed manual6.8 L/100 km NEDC161 g/km
2003Fusion 2 & 3 - 1.4i 5 door (16 inch tyre)1.4 L–PetrolAutomatic6.8 L/100 km NEDC162 g/km
2003Fusion 1 - 1.4i - 5 door (16 inch tyres)1.4 L–PetrolAutomatic6.7 L/100 km NEDC159 g/km
2003Fusion 2 - 1.4i 5 door (16 inch tyres)1.4 L–Petrol5-speed manual6.9 L/100 km NEDC163 g/km
2003Fusion 1 - 1.4i 5 door (16 inch tyres)1.4 L–Petrol5-speed manual6.8 L/100 km NEDC160 g/km
2002–20031.6i Fusion 1 · 1.6i "Fusion 1"1.6 L–Petrol5-speed manual6.6 L/100 km NEDC157 g/km
20031.6i - 5 door (16 inch tyre)1.6 L–Petrol5-speed manual6.9 L/100 km NEDC163 g/km

France 2 versions

New cars on sale in France, from ADEME Car Labelling. NEDC figures until 2015, WLTP figures in the current catalogue.

Years and versionEnginePowerFuelGearboxConsumption (combined)CO₂
2012FUSION 1400 (80ch)–59 kW (80 PS)Petrol5-speed manual6.6 L/100 km NEDC154 g/km
2012FUSION 1600 (100ch)–74 kW (101 PS)Petrol5-speed manual6.7 L/100 km NEDC157 g/km

Similar models from other brands

Official figures are measured on standard test procedures and differ between markets. Your consumption depends on how, where and in what conditions you drive.