Volvo S40 second generation

Volvo S40 second generation
Photo: IFCAR / Wikimedia Commons · Public domain

The Volvo S40 second generation (2004–2013): dimensions, weights, reliability and the official figures of its 71 versions in the European Union, the United Kingdom, the United States, and Canada.

Model codes: P1

Dimensions, weights and capacity

SpecificationEuropeNorth AmericaWikipedia
Dimensions
Length4,470–4,480 mm RDW4,480 mm TC4,468–4,483 mm
Width1,770 mm RDW1,770 mm TC1,770 mm
Height1,430–1,450 mm RDW1,450 mm TC1,452–1,470 mm
Wheelbase2,640 mm RDW2,640 mm TC2,640 mm
Front track1,535–1,548 mm ASTRA1,520 mm TC–
Rear track1,531–1,544 mm ASTRA1,500 mm TC–
Weights and towing
Kerb weight1,255–1,366 kg RDW1,536 kg TC1,435–1,579 kg
Mass in running order1,355–1,466 kg RDW––
Gross vehicle weight1,850–1,940 kg RDW––
Towing, braked trailer1,300–1,500 kg RDW––
Towing, unbraked trailer650–700 kg RDW––
Seats and space
Seats5 RDW––
Doors4 RDW––
Luggage space (EPA)–368–396 L EPA–
Passenger space (EPA)–2,605 L EPA–
Performance
Top speed185–210 km/h RDW––
Torque150–400 Nm ASTRA––

Tyre sizes (most common first): 205/55R16, 195/60R16, 205/50R17, 195/65R15, 215/45R18

Ranges cover the generation’s versions and body styles; European and North American versions can differ. Sources: RDW type approvals (Netherlands), Transport Canada vehicle specifications, Wikipedia, ASTRA type approvals (Switzerland), US EPA fuel economy data, Traficom type approvals (Finland). Wikipedia figures are used under CC BY-SA 4.0.

Reliability and owner reports

UK MOT: first-time pass rate by age

Age at testPass rateUK averageTests
9–12 years71.0% (70.0–71.9)77.9%8,692
13 years and older67.9% (67.4–68.4)69.2%36,860

What the MOT finds

AreaThis modelUK average, same ages
Suspension41.9%38.8%
Tyres37.2%31.2%
Brakes30.6%34.7%
Lights and electrics27.6%26.7%
Body, chassis and structure17.5%16.5%
Noise, emissions and leaks12.7%15.3%

First MOT test of each car per year in 2022–2024, from the DVSA’s anonymised test results; only ages with at least 500 tests are shown. The figure in brackets is the 95% confidence interval; green or red means clearly above or below the UK average. The second table shows how often an item was noted (defect or advisory) in each area, against the UK average for cars of the same ages. DVSA anonymised MOT tests (Open Government Licence)

Owner complaints to NHTSA (US)

204 complaints for model years 2005–2011. 13 crashes · 5 fires · 9 injuries

  • Electrical system 58
  • Engine 36
  • Fuel system 28

Complaints are reported by owners and not checked by NHTSA; they are not adjusted for how many cars were sold, so popular models have more. NHTSA owner complaints

All 71 versions of the Volvo S40 second generation

Show all 71 versions

European Union 25 versions

New cars registered in the EU (plus Norway and Iceland), from the European Environment Agency. Figures on the NEDC procedure until 2020 and on WLTP from 2021; versions are grouped by engine and power, with their number of registrations.

Years and versionEnginePowerFuelCO₂EU registrations
2011–20131.6 L84 kW (114 PS)Diesel101–109 g/km16,489
2011–20132.0 L110 kW (150 PS)Diesel142–143 g/km5,052
20131.6 L–Other fuel99 g/km26
2011–20132.0 L107 kW (145 PS)Petrol175–192 g/km2,985
2010–2012––Diesel108–124 g/km1,204
2011–20122.0 L107 kW (145 PS)Flex fuel (E85)176–178 g/km535
2011–20122.0 L130 kW (177 PS)Diesel139 g/km184
2011–20122.5 L169 kW (230 PS)Petrol211 g/km103
2010–2012––Petrol170–174 g/km1,452
20111.6 L80 kW (109 PS)Diesel108 g/km202
20111.6 L74 kW (101 PS)Petrol169 g/km122
20112.0 L100 kW (136 PS)Diesel154 g/km90
20111.8 L92 kW (125 PS)Petrol174 g/km10
20101.6 L–Diesel113 g/km13,076
20102.0 L–Diesel155 g/km4,364
20101.6 L–Petrol169 g/km1,782
20102.0 L–Petrol179 g/km1,292
20102.0 L–Diesel141 g/km730
20101.8 L–Petrol175 g/km192
20102.5 L–Petrol211 g/km168
20102.4 L–Diesel174 g/km156
20102.4 L–Petrol213 g/km104
2010––Other fuel145 g/km34
20102.0 L–Flex fuel (E85)183 g/km22
20101.8 L–Flex fuel (E85)177 g/km20

United Kingdom 33 versions

New cars on sale in the UK, from the Vehicle Certification Agency. NEDC figures until 2018 and WLTP figures after; years are the editions a version appeared in.

Years and versionEnginePowerFuelGearboxConsumption (combined)CO₂
2013D2 Manual1.6 L–DieselManual4.3 L/100 km NEDC114 g/km
2013DRIVe1.6 L–DieselManual3.8 L/100 km NEDC99 g/km
2013D3 Auto · D4 Auto2.0 L–DieselAutomatic5.6 L/100 km NEDC149 g/km
2013D3 Manual · D4 Manual2.0 L–DieselManual5.1 L/100 km NEDC134 g/km
20132.0 Manual2.0 L–PetrolManual7.6 L/100 km NEDC176 g/km
2013T5 Auto2.5 L–PetrolAutomatic9.0 L/100 km NEDC211 g/km
2012D2 Manual1.6 L–Diesel6-speed manual4.3 L/100 km NEDC114 g/km
2012DRIVe1.6 L–Diesel6-speed manual3.8 L/100 km NEDC99 g/km
2012D3 Auto · D4 Auto2.0 L–Diesel6-speed automatic5.6 L/100 km NEDC149 g/km
2012D3 Manual · D4 Manual2.0 L–Diesel6-speed manual5.1 L/100 km NEDC134 g/km
20122.0 Manual2.0 L–Petrol5-speed manual7.6 L/100 km NEDC176 g/km
2012T5 Auto2.5 L–Petrol6-speed automatic9.0 L/100 km NEDC211 g/km
2009–20101.6D DRIVe1.6 L–Diesel5-speed manual4.5 L/100 km NEDC118–119 g/km
20101.6D DRIVe Stop/Start1.6 L–Diesel5-speed manual3.9 L/100 km NEDC104 g/km
2006–20101.61.6 L–Petrol5-speed manual7.1–7.2 L/100 km NEDC169–171 g/km
2006–20101.81.8 L–Petrol5-speed manual7.2–7.3 L/100 km NEDC172–174 g/km
2009–20101.8F Flexifuel1.8 L–Flex fuel (E85)5-speed manual7.4 L/100 km NEDC177 g/km
2008–20102.0D2.0 L–Diesel6-speed manual5.8 L/100 km NEDC153 g/km
2008–20102.0D · 2.0D Powershift2.0 L–Diesel6-speed automatic6.0 L/100 km NEDC159 g/km
2009–20102 · 2.02.0 L–Petrol5-speed manual7.4 L/100 km NEDC176 g/km
2008–2010D52.4 L–Diesel6-speed manual6.2 L/100 km NEDC164 g/km
2007–2010D5 Geartronic2.4 L–Diesel5-speed automatic7.0 L/100 km NEDC184 g/km
2006–2010T52.5 L–Petrol6-speed manual8.7 L/100 km NEDC203–208 g/km
2007–2010T5 Geartronic2.5 L–Petrol5-speed automatic9.0–9.5 L/100 km NEDC211–227 g/km
2006–20091.6D1.6 L–Diesel5-speed manual4.9 L/100 km NEDC129 g/km
2007–20092.4i (170 PS) Geartronic · 2.4i (170PS) Geartronic2.4 L125 kW (170 PS)Petrol5-speed automatic9.1 L/100 km NEDC217 g/km
2008–20092.4i (170 PS) · 2.4i (170PS)2.4 L125 kW (170 PS)Petrol5-speed manual8.5 L/100 km NEDC203 g/km
2007–20081.8F1.8 L–Petrol5-speed manual7.4 L/100 km NEDC177 g/km
2007–200822.0 L–Petrol5-speed manual7.4 L/100 km NEDC177 g/km
2006–20072.0D · 2.0D with DPF2.0 L–Diesel6-speed manual5.8 L/100 km NEDC154 g/km
20062.4i (170 bhp)2.4 L127 kW (172 PS)Petrol5-speed manual8.5 L/100 km NEDC203 g/km
20062.4i (170 bhp)2.4 L127 kW (172 PS)Petrol5-speed automatic9.1 L/100 km NEDC217 g/km
2006T52.5 L–Petrol5-speed automatic9.4 L/100 km NEDC224 g/km

United States 9 versions

Model years sold in the USA, from the EPA and the Department of Energy (fueleconomy.gov). MPG on the EPA test; litres per 100 km = 235.215 ÷ MPG.

Years and versionEngineFuelGearboxDriveConsumption (combined)CO₂
2010–20112.5 LPetrol5-speed automaticFront-wheel drive24 MPG (9.8 L/100 km) EPA230 g/km
2004–20102MODE CLKUP2.4 LPetrol5-speed automaticFront-wheel drive22–24 MPG (9.8–10.7 L/100 km) EPA230–251 g/km
2005–20102.4 LPetrol5-speed manualFront-wheel drive22–24 MPG (9.8–10.7 L/100 km) EPA230–251 g/km
20102.5 LPetrol5-speed automaticAll-wheel drive22 MPG (10.7 L/100 km) EPA251 g/km
20102.5 LPetrol6-speed manualAll-wheel drive22 MPG (10.7 L/100 km) EPA251 g/km
2005–20102.5 LPetrol6-speed manualFront-wheel drive22–24 MPG (9.8–10.7 L/100 km) EPA230–251 g/km
2004–20092MODE CLKUP2.5 LPetrol5-speed automaticFront-wheel drive22–23 MPG (10.2–10.7 L/100 km) EPA240–251 g/km
2005–20092.5 LPetrol6-speed manualFour- or all-wheel drive20–21 MPG (11.2–11.8 L/100 km) EPA263–276 g/km
2005–20092MODE CLKUP2.5 LPetrol5-speed automaticFour- or all-wheel drive20–21 MPG (11.2–11.8 L/100 km) EPA263–276 g/km

Canada 4 versions

Model years sold in Canada, from Natural Resources Canada fuel consumption ratings (5-cycle test).

Years and versionEngineFuelGearboxConsumption (combined)CO₂
2005–2011Compact2.5 LPetrol5-speed automatic9.9–11.6 L/100 km 5-cycle228–267 g/km
2005–2010Compact2.4 LPetrol5-speed automatic10.3–10.6 L/100 km 5-cycle237–244 g/km
2005–2010Compact2.4 LPetrol5-speed manual10.2–10.7 L/100 km 5-cycle235–246 g/km
2005–2010Compact2.5 LPetrol6-speed manual10.0–11.8 L/100 km 5-cycle230–271 g/km

Similar models from other brands

Official figures are measured on standard test procedures and differ between markets. Your consumption depends on how, where and in what conditions you drive.