Volvo XC90 recalls

80 official safety recalls for the Volvo XC90 from NHTSA (United States), DVSA (United Kingdom) and the EU Safety Gate, newest first. Recall repairs are normally free at the maker’s dealers.

Whether your car is affected and still needs the repair depends on its VIN or registration. Check it on the official site for your country:

United States: nhtsa.gov/recalls
United Kingdom: check-vehicle-recalls.service.gov.uk

Rearview camera image may not display in reverse
Reported December 23, 2025Model years 2023–2025NHTSA campaign 25V908000413,151 vehicles affected
The rearview camera image may not appear when reverse is selected, reducing the driver's view behind the vehicle and increasing crash risk. A dealer or over-the-air update will update the software free of charge.
Official NHTSA recall text
Component
BACK OVER PREVENTION:SOFTWARE
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Consequence
A rearview camera image that does not display reduces the driver's view behind the vehicle, increasing the risk of a crash.
Remedy
The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed February 24, 2026. Owners may contact Volvo Carâs customer service at 1-800-458-1552. Volvo Car's number for this recall is R10333. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning February 16, 2026. This recall replaces previous NHTSA recall number 25V282. Vehicles previously repaired under recall 25V282 will need to have the new remedy performed.
Front seat bolts may be undertightened
Reported December 3, 2025Model years 2016–2025DVSA recall R/2025/5171 vehicle affected
The front left seat bolts may not be tightened to specification, which could reduce occupant protection in an impact. The bolts will be retightened.
Official DVSA recall text
Component
Front seat belts
Defect
On affected vehicles the front left seat bolts may not have been torqued according to specification which could reduce the occupant protection in an impact.
Remedy
Re-torque front seat bolts.
Braking may temporarily be lost after coasting
Reported June 23, 2025Model years 2019–2025DVSA recall R/2025/211EU Safety Gate SR/01422/255,221 vehicles affected
Braking may be temporarily lost after coasting downhill in B mode or using one-pedal drive, which could lead to a collision. Modified software will be installed through an over-the-air update.
Official DVSA recall text
Component
BCM2 SW â Safety Notice
Defect
Affected vehicles may experience a temporary loss of braking functionality after coasting downhill with âBâ mode selected or when using One Pedal Drive. This could potentially lead to a collision.
Remedy
Install modified software via an Over the Air (OTA) update.
Brake function may be lost while coasting downhill
Reported June 12, 2025Model years 2020–2026NHTSA campaign 25V39200011,469 vehicles affected
In certain situations while coasting downhill in “B” mode or using “One Pedal Drive,” the vehicle may lose brake function, increasing crash risk. Avoid those modes until repaired. The brake module software will be updated over the air or by a dealer, free of charge.
Official NHTSA recall text
Component
SERVICE BRAKES, HYDRAULIC:POWER ASSIST:ELECTRIC:CONTROL MODULE:SOFTWARE
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 Volvo C40 BEV, 2025 EC40, 2023-2024 XC40 BEV, 2020-2026 XC90 PHEV, 2022-2026 XC60 PHEV, 2023-2025 S60 PHEV, 2024-2025 V60 PHEV, and 2025-2026 EX40 and 2025 S90 PHEV vehicles. In certain driving scenarios while coasting down a hill and using "B" mode or "One Pedal Drive," the vehicle may lose brake function.
Consequence
A loss of brake function increases the risk of a crash.
Remedy
Owners are advised not to use "B" Mode (for plug-in hybrid vehicles) or "One Pedal Drive" (for pure electric vehicles) until the repair has been completed. The brake module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed July 15, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10329.
Rearview camera image may not display in reverse
Reported May 8, 2025Model years 2023–2025NHTSA campaign 25V282000413,151 vehicles affected
The rearview camera image may not display in reverse, reducing the driver's view behind the vehicle and increasing crash risk. A dealer or over-the-air update will update the software, free of charge.
Official NHTSA recall text
Component
BACK OVER PREVENTION:SOFTWARE
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Consequence
A rearview camera image that does not display reduces the driver's view of what is behind the vehicle, increasing the risk of a crash.
Remedy
The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10320.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
High-voltage battery cells may overheat
Reported March 24, 2025Model years 2019–2021DVSA recall R/2025/1173,566 vehicles affected
A manufacturing defect may cause battery cells to overheat when the high-voltage battery is fully charged, creating a fire risk while parked. The battery will be checked and replaced if necessary, and modified software installed.
Official DVSA recall text
Component
SPA1 Cell Modules
Defect
On affected vehicles the High Voltage (HV) Battery may have a manufacturing defect which could cause the battery cells to overheat when the HV Battery is fully charged. In a worst-case scenario there is a risk of fire when the vehicle is parked up with a fully charged HV Battery.
Remedy
Check and replace the HV Battery if necessary and install modified software.
High-voltage battery may short circuit
Reported March 24, 2025Model years 2020–2022NHTSA campaign 25V1790007,483 vehicles affected
The high-voltage battery may short circuit when fully charged and parked, increasing fire risk. Do not charge the vehicle until repaired. Dealers will inspect and replace the battery module as necessary and update monitoring software, free of charge.
Official NHTSA recall text
Component
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
Consequence
A short circuit in a high-voltage battery increases the risk of a fire.
Remedy
Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 888-327-4236 (TTY 888-275-9171) or go to nhtsa.gov.
Brake pedal connecting rod may disconnect
Reported November 5, 2024Model years 2019–2020DVSA recall R/2024/446EU Safety Gate A12/03221/242,128 vehicles affected
The rod linking the brake pedal to the brake booster may be assembled incorrectly and could disconnect, leaving the pedal without its mechanical connection to the booster. A retailer will check and tighten the rod to the correct specification if needed.
Official DVSA recall text
Component
BCM2 â Push Road
Defect
The rod connecting the brake pedal to the brake booster may not have been assembled correctly. The final torque might not be according to manufacturing specification due to deviations in the equipment. If the rod does disconnect the mechanical connection between brake pedal and brake booster cannot be guaranteed. In the worst-case scenario if the rod disconnects the brake pedal function cannot be guaranteed
Remedy
A Volvo retailer will check and if necessary tighten the rod to correct specification.
Brake pedal pushrod joint may loosen
Reported October 23, 2024Model years 2020NHTSA campaign 24V788000291 vehicles affected
The screw joint connecting the brake pedal pushrod to the hydraulic brake unit may be loose, which can cause loss of braking and increase crash risk. Dealers will tighten the joint free of charge.
Official NHTSA recall text
Component
SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020 S60, V60, S90I, XC60 and XC90 hybrid vehicles. The pushrod screw joint, connecting to the brake pedal to the hydraulic brake unit, may be loose.
Consequence
A loose brake pedal can result in a loss of braking function, increasing the risk of a crash.
Remedy
Dealers will tighten the brake pedal pushrod screw joint, free of charge. Owner notification letters were mailed December 17, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10289.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.
Seat and seat-belt joints may be under-torqued
Reported March 11, 2024Model years 2022–2023DVSA recall R/2024/124EU Safety Gate A12/03124/234 vehicles affected
Seat and seat-belt screw joints may not be tightened to specification, reducing protection in an impact. The torque will be checked and adjusted.
Official DVSA recall text
Component
Seat and Seat Belt Torque
Defect
The screw joints for the seats and seat-belts may not have been torqued to the correct specification which means in the event of an impact insufficient protection will be available.
Remedy
The solution is to check and adjust the torque.
Second-row seat belt anchorage bolts may not be secure
Reported December 8, 2023Model years 2014–2023DVSA recall R/2023/345572 vehicles affected
Second-row seat belt and buckle anchorage bolts may not be secured correctly, reducing protection in a collision. They will be inspected and reinstalled.
Official DVSA recall text
Component
The anchorage bolts for the second-row seat belts and seat belt buckles may not have been correctly secured. In a worst-case scenario this may not provide sufficient protection in the event of a collision.
Defect
The anchorage bolts for the second-row seat belts and seat belt buckles may not have been correctly secured. In a worst-case scenario this may not provide sufficient protection in the event of a collision
Remedy
Inspect and re-install.
Second-row seat belt bolts may be loose
Reported December 7, 2023Model years 2015–2024NHTSA campaign 23V8270002,911 vehicles affected
Second-row seat belt buckle and lower anchor bolts may not be tightened properly, so the belt may not restrain an occupant as intended in a crash. Dealers will inspect and tighten the bolts as necessary, free of charge.
Official NHTSA recall text
Component
SEAT BELTS:CRITICAL FASTENERS
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.
Consequence
An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.
Remedy
Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
False e-call warning may mask a system failure
Reported March 22, 2023Model years 2023NHTSA campaign 23V188000393 vehicles affected
A false e-call fault may display a service warning and prevent detection of an actual system failure, potentially delaying emergency response after a crash and increasing injury risk. Dealers will update the telematics and connectivity antenna software free of charge.
Official NHTSA recall text
Component
ELECTRICAL SYSTEM
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic trouble code (DTC) may be falsely detected for the emergency call system (e-call) and display "e-Call Service Required" in the driver information module (DIM).
Consequence
The false warning message could prevent the detection of an actual e-call system failure, which could delay an emergency response during a crash, increasing the risk of injury.
Remedy
Dealers will update the telematics and connectivity antenna module (TCAM) software, free of charge. Owner notification letters are expected to be mailed May 16, 2023. Owners may contact Volvo Car's customer service 1-800-458-1552. Volvo Car's number for this recall is R10225.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Brake control module software may contain an error
Reported January 24, 2023Model years 2022–2023DVSA recall R/2023/025EU Safety Gate A12/00184/23101,970 vehicles affected
A software error in the brake control module may affect its operation. The module software will be updated.
Official DVSA recall text
Component
There may be a potential software error in the brake control module.
Defect
There may be a potential software error in the brake control module.
Remedy
Update the brake control module software.
Brake control fault may disable safety systems
Reported January 19, 2023Model years 2023NHTSA campaign 23V01200027,457 vehicles affected
A diagnostic error in the brake control module may cause loss of the Antilock Brake System, Electronic Stability Control, and traction control. Reduced brake support can increase crash risk. An over-the-air brake control module software update will be provided free of charge.
Official NHTSA recall text
Component
SERVICE BRAKES, HYDRAULIC
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60, V60CC, V90CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic error in the Brake Control Module 2 (BCM2) may cause a loss of Antilock Brake System (ABS), Electronic Stability Control (ESC), and traction control.
Consequence
A reduction in brake support functions can increase the risk of a crash.
Remedy
Volvo will release an over-the-air (OTA) BCM2 software update, free of charge. Owner notification letters are expected to be mailed March 15, 2023. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10217.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Steering gear may lock up
Reported January 5, 2023Model years 2019–2022NHTSA campaign 23V00100074 vehicles affected
A screw assembled inside the steering gear may fall into its housing and cause the steering wheel to lock, increasing crash risk. Dealers will replace the steering gear free of charge.
Official NHTSA recall text
Component
STEERING
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.
Consequence
A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.
Remedy
Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Software error may prevent engine from starting
Reported October 27, 2022Model years 2021–2022DVSA recall R/2022/313EU Safety Gate A12/01606/2228,530 vehicles affected
An engine control module software error may prevent the combustion engine from starting. Download updated software.
Official DVSA recall text
Component
A SOFTWARE ERROR MAY PREVENT THE ENGINE CONTROL MODULE FROM STARTING THE ENGINE
Defect
The Engine Control Module (ECM) may prevent the combustion engine from starting.ï¿½
Remedy
Download updated software.
Engine may fail to start
Reported October 20, 2022Model years 2022–2023NHTSA campaign 22V79300015,674 vehicles affected
An electronic control module software error may prevent the combustion engine from starting, causing loss of drive power as the high-voltage battery is depleted. Dealers will update the software free of charge.
Official NHTSA recall text
Component
ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.
Consequence
The vehicle may lose drive power as the high voltage battery is depleted, increasing the risk of a crash.
Remedy
Dealers will update the ECM software, free of charge. Owner notification letters are expected to be mailed December 8, 2022. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10198.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Turbocharger thrust bearing may not be robust enough
Reported October 18, 2021Model years 2019DVSA recall R/2021/3604,166 vehicles affected
The turbocharger thrust bearing may not be robust enough. The turbocharger will be replaced with a modified version with an improved thrust bearing.
Official DVSA recall text
Component
THRUST BEARING IN TURBO CHARGER MIGHT NOT BE ROBUST ENOUGH
Defect
The thrust bearing in the turbo charger may not be robust enough.
Remedy
Replace turbocharger with a modified version which has an improved thrust bearing.
Brake system hydraulic unit weld may be missing or weak
Reported September 18, 2021Model years 2019–2020DVSA recall R/2021/331252 vehicles affected
A weld in the brake system hydraulic unit may be insufficient or missing. Dealers will replace the hydraulic unit.
Official DVSA recall text
Component
POTENTIALLY INSUFFICIENT OR MISSING WELDING CONNECTION IN THE HYDRAULIC UNIT OF THE BRAKE SYSTEM
Defect
There may be an insufficient or missing welding connection in the Hydraulic Unit of the Brake System.
Remedy
Replace the Hydraulic Unit.
Brake system rotor and shaft may separate
Reported September 15, 2021Model years 2020–2021NHTSA campaign 21V7160009 vehicles affected
An improperly welded rotor and shaft may separate in the integrated brake system, reducing braking assistance and disabling ABS and ESC, which may increase the risk of a crash. Dealers will replace the hydraulic unit free of charge.
Official NHTSA recall text
Component
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.
Consequence
Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.
Remedy
Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Seat belt retractors may deactivate early
Reported September 1, 2021Model years 2021NHTSA campaign 21V68200019,149 vehicles affected
The seat belt retractors may deactivate early, preventing a child restraint from securing properly and increasing the risk of injury in a crash. Dealers will inspect and replace the seat belt assemblies as necessary, free of charge.
Official NHTSA recall text
Component
SEAT BELTS:REAR/OTHER:RETRACTOR
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Consequence
An unsecured child restraint system can increase the risk of injury during a crash.
Remedy
Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Fuel pump fuse may blow
Reported June 7, 2021Model years 2018–2019DVSA recall R/2021/205115,040 vehicles affected
The 15amp fuse may blow and stop the low-pressure fuel pump from operating. It will be replaced with a 20A fuse.
Official DVSA recall text
Component
THERE IS A RISK THAT THE 15AMP FUSE COULD BLOW WHICH WILL PREVENT THE LOW PRESSURE FUEL PUMP FROM OPERATING
Defect
There is a risk that the 15amp fuse could blow which will prevent the low pressure fuel pump operating.
Remedy
Replace the 15A fuse with a 20A fuse which can withstand this peak.
Fuel pump fuse may blow and cause a stall
Reported June 2, 2021Model years 2019–2020NHTSA campaign 21V41400085,550 vehicles affected
The low-pressure fuel pump can blow a fuse and fail, causing the vehicle to stall and increasing the risk of a crash. Dealers will replace the fuse free of charge.
Official NHTSA recall text
Component
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.
Consequence
Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.
Remedy
Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Rear seat display may move front seat unexpectedly
Reported April 21, 2021Model years 2016–2020NHTSA campaign 21V273000162 vehicles affected
Liquid or condensation on the rear seat control display may cause the front passenger seat to move back fully, potentially trapping a rear passenger who cannot cancel the movement. Dealers will update the display software free of charge.
Official NHTSA recall text
Component
ELECTRICAL SYSTEM:SOFTWARE
Defect
Volvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.
Consequence
The rear passenger may become trapped by the front seat without the ability to cancel the seat's movement, increasing the risk of injury.
Remedy
Volvo Car will notify owners, and dealers will update the rear seat control display software, free of charge. Owner notification letters were mailed July 14, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10093.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
SRS control unit may not be tightened correctly
Reported January 7, 2021Model years 2020DVSA recall R/2021/001EU Safety Gate A12/00068/214,224 vehicles affected
The supplementary restraint system control unit may not be securely tightened to the car body. It will be inspected and tightened.
Official DVSA recall text
Component
VEHICLES MAY HAVE THE SUPPLEMENTARY RESTRAINT SYSTEM CONTROL UNIT INCORRECTLY TIGHTENED TO THE CAR BODY
Defect
Vehicles may have the Supplementary Restraint System (SRS) control unit incorrectly tightened to the car body.
Remedy
Inspect and tighten the SRS control unit.
Restraint control unit may detach in a crash
Reported January 7, 2021Model years 2021NHTSA campaign 21V0010002,883 vehicles affected
The restraint control unit may detach in a crash, reducing the performance of the airbags, seat belts and high-voltage battery disconnect. Dealers will inspect and, if needed, tighten its mounting screws free of charge.
Official NHTSA recall text
Component
AIR BAGS: AIR BAG/RESTRAINT CONTROL MODULE
Defect
Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.
Consequence
A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.
Remedy
Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Automatic emergency braking may not engage
Reported March 16, 2020Model years 2019–2020DVSA recall R/2020/073EU Safety Gate A12/00571/20507,465 vehicles affected
A software issue may prevent the automatic emergency brake system from engaging, increasing collision risk. New software will be downloaded.
Official DVSA recall text
Component
SOFTWARE ISSUE MEANS THAT AUTOMATIC EMERGENCY BRAKE SYSTEM MAY NOT ENGAGE
Defect
The Automatic Emergency Brake System a function of the IntelliSafe system may not always engage increasing the risk of a collision
Remedy
Affected vehicles must have new software downloaded
Automatic emergency braking may not detect obstacles
Reported March 12, 2020Model years 2019–2020NHTSA campaign 20V144000121,605 vehicles affected
A software and hardware incompatibility may prevent automatic emergency braking from detecting obstacles and engaging as intended, increasing crash risk. Dealers will update the active safety software free of charge.
Official NHTSA recall text
Component
FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING
Defect
Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.
Consequence
If the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.
Remedy
Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29998.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Software issue may cause loss of power
Reported December 19, 2019Model years 2019DVSA recall R/2019/452106 vehicles affected
A software issue may cause loss of power while driving. The vehicle software will be updated.
Official DVSA recall text
Component
POSSIBLE LOSS OF POWER WHILST DRIVING
Defect
Possible loss of power whilst driving.
Remedy
Vehicles must have updated software downloaded.
Plastic inlet manifold may melt and deform
Reported October 7, 2019Model years 2014–2018DVSA recall R/2019/180EU Safety Gate A12/1597/19
The engine’s plastic inlet manifold may melt and deform. Software will be updated to reduce soot, the TMAP and EMAP will be cleaned, and additional hoses will be fitted where necessary.
Official DVSA recall text
Component
THE ENGINE'S PLASTIC INLET MANIFOLD MAY MELT AND DEFORM
Defect
The engines plastic inlet manifold may melt and deform
Remedy
Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.
Engine cooling hose may break and leak coolant
Reported April 25, 2019Model years 2014–2019DVSA recall R/2019/128959 vehicles affected
An engine cooling system hose may break and cause a coolant leak. The hose will be replaced.
Official DVSA recall text
Component
AN ENGINE COOLING SYSTEM HOSE MAY BREAK
Defect
An engine cooling system hose may break and could cause a coolant leak.
Remedy
Replace the hose on affected vehicles.
Coolant bleeder hose may crack and leak
Reported April 17, 2019Model years 2016NHTSA campaign 19V30800034,006 vehicles affected
Heat and humidity may crack the engine coolant bleeder hose, causing a leak. If unnoticed, coolant may collect in catalytic converter heat shield insulation and catch fire while the vehicle is stationary. Dealers will replace the hose free of charge.
Official NHTSA recall text
Component
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
Defect
Volvo Cars of N.A., LLC (Volvo Cars) is recalling certain 2016 XC90 vehicles. Exposure to heat and humidity may cause the engine coolant bleeder hose to crack, resulting in a coolant leak.
Consequence
If the coolant leak goes unnoticed, coolant may accumulate in the catalytic converter heat shield insulation and catch fire when the vehicle is stationary, increasing the risk of injury.
Remedy
Volvo Cars will notify owners, and dealers will replace the engine side coolant bleeder hose, free of charge. The recall began June 12, 2019. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29936.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Fuel hose may crack internally
Reported January 4, 2019Model years 2015–2016DVSA recall R/2018/377338,547 vehicles affected
Small cracks may form inside a rubber fuel hose. Dealers will replace affected hoses.
Official DVSA recall text
Component
SMALL CRACKS ON THE INSIDE OF A RUBBER FUEL HOSE
Defect
Small cracks on the inside of a rubber fuel hose.
Remedy
Replacement of affected fuel hoses.
Connectivity module software may disrupt GPS
Reported November 13, 2018Model years 2017–2019NHTSA campaign 18V80000017,548 vehicles affected
An error in the connectivity module software may prevent GPS from providing a location to emergency personnel, hindering response after a crash or injury. Dealers will correct the software free of charge.
Official NHTSA recall text
Component
ELECTRICAL SYSTEM:SOFTWARE
Defect
Volvo Car USA LLC (Volvo) is recalling certain 2017-2019 Volvo XC90, S90, V60, V60 Cross Country, V90, XC40, XC60, and V90 Cross Country vehicles. The software installed in the Vehicle Connectivity Module (VCM) may have an error causing the Telematics and Driver Support Systems to function improperly. As a result, the GPS will not provide location information to emergency personnel in the event of an emergency.
Consequence
If the GPS location is not provided to emergency personnel it can inhibit emergency response in the event of a crash or injury.
Remedy
Volvo will notify owners, and dealers will correct the software, free of charge. The recall began December 26, 2018. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R39917.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Vehicle connectivity module may have a software issue
Reported November 12, 2018Model years 2016–2018DVSA recall R/2018/31458,576 vehicles affected
A software issue may affect the Vehicle Connectivity Module. Its software will be upgraded.
Official DVSA recall text
Component
POSSIBLE SOFTWARE ISSUE IN THE VEHICLE CONNECTIVITY MODULE (VCM)
Defect
There may be a software issue in the Vehicle Connectivity Module.
Remedy
Upgrade software in the Vehicle Connectivity Module.
Third-row seat belt pretensioner may be out of specification
Reported June 15, 2017Model years 2016DVSA recall R/2017/188501 vehicles affected
The driver's-side third-row seat belt pretensioner may be out of specification. In a collision, a small part could enter the passenger compartment, although the belt will still operate as intended. The seat belt will be replaced; until then, it is recommended that it is not used.
Official DVSA recall text
Component
REAR PASSENGER SEAT BELT PRE TENSIONER MAY NOT BE TO SPECIFICATION
Defect
The pre-tensioner in the driverï¿½s side third row passenger seat belt may not have been produced according to the correct specification In the event of a collision the pre tensioner and seat belt will still operate as intended but a very small part could enter the passenger compartment. As a temporary measure until the seat belt has been replaced it is recommended that the seat belt is not used.
Remedy
On affected vehicles replace the seat belt.
Third-row seat belt component may detach
Reported June 8, 2017Model years 2017NHTSA campaign 17V3700001,305 vehicles affected
A component in the right third-row seat belt retractor may detach after the pretensioner deploys. It could become a projectile in the cabin and increase injury risk. Dealers will replace the third-row passenger-side seat belt retractor free of charge.
Official NHTSA recall text
Component
SEAT BELTS
Defect
Volvo Car USA LLC (Volvo) is recalling certain 2017 XC90 vehicles. The Micro Gas Generator (MGG), a subcomponent part used within the right hand side seat belt retractor for the third row seats, may detach after the seatbelt retractor pretensioner is deployed.
Consequence
Although, the seat belt will operate as intended in the event of a crash, if the MGG detaches, it may be a projectile within the vehicle cabin, increasing the risk of injury.
Remedy
Volvo will notify owners, and dealers will replace the third row passenger's side seatbelt retractor, free of charge. The recall began August 4, 2017. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89716.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Inflatable curtain retaining bolts may break
Reported March 8, 2017Model years 2016–2017DVSA recall R/2017/1059,636 vehicles affected
Retaining bolts used to assemble the inflatable curtain may break, reducing protection in an incident. All retaining bolts will be replaced.
Official DVSA recall text
Component
RETAINING BOLT FOR INFLATABLE CURTAIN MAY BE BROKEN
Defect
The retaining bolts used to assemble the Inflatable Curtain may be broken and offer less protection in the event of an incident.
Remedy
On affected vehicles replace all retaining bolts.
Curtain airbag mounting bolts may break
Reported February 16, 2017Model years 2017NHTSA campaign 17V10400010,476 vehicles affected
Bolts securing the inflatable curtain airbags may break, causing an airbag to deploy improperly in a crash and increasing injury risk. Dealers will inspect and replace the bolts as needed, free of charge.
Official NHTSA recall text
Component
AIR BAGS:SIDE/WINDOW
Defect
Volvo Car USA LLC (Volvo) is recalling certain 2017 XC90, S90, and V90 Cross Country vehicles. The bolts that secure the Inflatable Curtain (IC) air bags in place may break, possibly resulting in the IC air bag deploying improperly in the event of a crash. As, such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 226, "Ejection Mitigation."
Consequence
If the IC air bags do not deploy properly in the event of a crash, the vehicle occupants have an increased risk of injury.
Remedy
Volvo will notify owners, and dealers will inspect and replace the bolts, as necessary, free of charge. The recall is expected to begin April 1, 2017. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89714.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Airbag initiator may fail to deploy the airbag
Reported January 3, 2017Model years 2016DVSA recall R/2017/00214,150 vehicles affected
An initiator that does not meet specification may fail, so an airbag may not deploy in a collision and occupants may face increased injury risk. The remedy is to replace the airbags with quality assured components.
Official DVSA recall text
Component
ONE OR MORE AIRBAGS MAY FAIL TO DEPLOY IN THE EVENT OF A COLLISION
Defect
It has been identified by the manufacturer that the air-bag initiator does not meet specification. This can therefore result in the initiator not functioning correctly which can lead to none deployment of the air-bag. Should a collision occur then there is an increased risk of injury to the occupants of the vehicle.
Remedy
Recall all affected vehicles to replace the air-bags with a new quality assured component.
Front passenger seat belt buckle stud may loosen
Reported November 2, 2016Model years 2016–2017NHTSA campaign 16V79800074,027 vehicles affected
The front passenger seat belt buckle stud may loosen, allowing the buckle to separate from its bracket and leaving the passenger inadequately restrained in a crash. Dealers will inspect the stud and replace the buckle if needed, free of charge.
Official NHTSA recall text
Component
SEAT BELTS:FRONT:BUCKLE ASSEMBLY
Defect
Volvo Car USA LLC (Volvo) is recalling certain model year 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles manufactured February 16, 2015, to August 22, 2016. On the affected vehicles, the front passenger seat belt buckle attaching stud may loosen, allowing the buckle to separate from the seat belt bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages" and number 209, "Seat Belt Assemblies."
Consequence
If the seat belt buckle separates from the bracket, the front seat passenger may not be adequately restrained in the event of a crash, increasing their risk of injury in the event of a crash.
Remedy
Volvo will notify owners, and dealers will inspect the front passenger seat belt buckle stud, replacing the seat belt buckle as needed, free of charge. The recall began January 2017. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89708.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Seatbelt may separate from its buckle
Reported November 1, 2016Model years 2015–2016DVSA recall R/2016/257329 vehicles affected
A front seatbelt buckle stud may be incorrectly punched and could separate from its bracket in a collision. Dealers will inspect the buckle and replace it if needed.
Official DVSA recall text
Component
SEATBELT MAY SEPARATE FROM THE BUCKLE
Defect
It has been identified there is a possibility the front seatbelt buckle stud may not have been punched correctly during production. This may result in a separation between the buckle and seatbelt bracket if the vehicle is involved in a collision.
Remedy
Recall all affected vehicles to inspect the seatbelt buckle and if required to replace the seatbelt buckle.
Air conditioning drain hose may leak into cabin
Reported September 26, 2016Model years 2016–2017NHTSA campaign 16V69000043,766 vehicles affected
An incorrectly installed air conditioning drain hose may leak water into the passenger compartment, which could affect air bag deployment in a crash and increase injury risk. Dealers will inspect the hose and replace it as needed free of charge.
Official NHTSA recall text
Component
EQUIPMENT:APPLIANCE:AIR CONDITIONER
Defect
Volvo Cars of North America, LLC (Volvo) is recalling certain model year 2016-2017 Volvo XC90 and S90 vehicles manufactured April 15, 2015 through September 19, 2016. In the affected vehicles, the drain hose for the air conditioning may leak into the passenger compartment due to a drain hose installation error during manufacturing.
Consequence
Significant water drainage into the passenger compartment may adversely affect air bag deployment in the event of a crash, increasing the risk of occupant injury.
Remedy
Volvo will notify owners, and dealers will inspect the air conditioning drain hose for proper installation, replacing the hose as necessary, free of charge. The recall is expected to begin on November the 14, 2016. Owners may contact Volvo at 1-800-458-1552. Volvo's number for this campaign is R89707.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Sunroof switch may close panel unintentionally
Reported May 4, 2016Model years 2016NHTSA campaign 16V26800030,214 vehicles affected
The overhead switch may be pressed unintentionally and cause the sunroof to close, increasing the risk of occupant injury. Dealers will install a software update to disable the auto-close function free of charge.
Official NHTSA recall text
Component
VISIBILITY:SUN/MOON ROOF ASSEMBLY
Defect
Volvo Car USA LLC (Volvo) is recalling certain model year 2016 XC90 vehicles manufactured January 27, 2015, to April 23, 2016. The sunroofs on the affected vehicles have a switch on the overhead console that may not be adequately recessed to prevent the switch from being unintentionally pressed. When pressed, the sunroof may fully close. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 118, "Power-Operated Window, Partition, and Roof Panel Systems."
Consequence
If the switch is unintentionally pressed and the sunroof panel closes, there is an increased risk of occupant injury.
Remedy
Volvo will notify owners, and dealers will perform a software upgrade that disables the auto-close function, free of charge. The recall began June 24, 2016. Owners may contact Volvo customer service at 1-800-458-1552 or by visiting http://Volvo.custhelp.com. Volvo's number for this recall is R89702.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Crankshaft may fail
Reported October 27, 2015Model years 2015DVSA recall R/2015/20518 vehicles affected
An insufficiently hardened crankshaft may fail, causing engine failure. Check the crankshaft marking and replace the engine if the marking is absent.
Official DVSA recall text
Component
ENGINE MAY FAIL
Defect
Affected vehicles may have a crankshaft that has been insufficiently hardened which may fail and nay cause engine failure.
Remedy
Check identity of crankshaft. If the relevant marking is not present then replace engine.
Interior panels may obstruct third-row airbags
Reported August 26, 2015Model years 2015DVSA recall R/2015/1741,690 vehicles affected
Interior panels may prevent the curtain airbags from deploying as intended, reducing protection for third-row passengers in a crash. The panels will be modified to allow deployment.
Official DVSA recall text
Component
THIRD ROW PASSENGER AIRBAGS MAY FAIL TO DEPLOY AS INTENDED
Defect
Affected vehicles have interior panels that may prevent the inflatable curtain airbags from deploying as intended. This could reduce the level of protection offered to third row passengers in the event of an accident.
Remedy
Modify affected interior panels to allow the inflatable curtains to deploy as intended.
Third row side curtain airbags may not fully inflate
Reported August 6, 2015Model years 2016NHTSA campaign 15V4970003,911 vehicles affected
Third row side curtain airbags may not fully inflate and may not adequately protect occupants in a crash, increasing injury risk. Dealers will modify the interior panels to allow full inflation, free of charge.
Official NHTSA recall text
Component
AIR BAGS:SIDE/WINDOW
Defect
Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to July 10, 2015. The third row seating side curtain air bags may not fully inflate.
Consequence
Underinflated air bags may not fully protect third row occupants, increasing the risk of injury in the event of a crash.
Remedy
Volvo will notify owners, and dealers will modify the D-pillar interior panels to allow full inflation of the third row airbags, free of charge. The recall began on September 21, 2015. Owners may contact Volvo Customer Care at 1-800-458-1552.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Power steering hose may leak
Reported July 2, 2015Model years 2008–2009DVSA recall R/2015/140EU Safety Gate A12/0885/152,584 vehicles affected
A power steering hose may contact the cooling fan, become damaged and leak fluid, potentially causing loss of steering assistance. The hose will be checked, replaced if damaged and secured with a modified bracket.
Official DVSA recall text
Component
LOSS OF STEERING ASSISTANCE
Defect
A hose for the power steering assistance hydraulics could come into contact with the cooling fan. This would cause a noise which an observant driver may be able to hear. If the hose and fan conflict for long enough then it is possible for the hose to leak power steering fluid to the degree that servo assistance could be lost.
Remedy
Recall the vehicles that are likely to be affected and check the hydraulic hose for damage and relace as necessary. The hose will then be secured with a modified bracket.
SIPS airbag wiring may become damaged
Reported June 3, 2015Model years 2015DVSA recall R/2015/111301 vehicles affected
Incorrectly routed wiring for the side impact airbags may become damaged, illuminating the SRS warning light; SRS functions may be affected. Dealers will check the routing, reroute it if needed and repair any damage.
Official DVSA recall text
Component
SIPS SYSTEM MAY NOT DEPLOY WHEN REQUIRED
Defect
It has been identified that the wiring harness for the Side Impact Protection System airbag (SIPS) on the drivers and passengers front seats may have been routed incorrectly. This could result in the wiring harness becoming damaged which will illuminate the Supplemental Restraint System (SRS) light on the instrument panel. If the SRS light is illuminated then additional care should be taken when driving the vehicle as SRS functions may be affected.
Remedy
Recall all affected vehicles to check the routing of the wiring harness and if required reroute it and repair any damage.
Side air bag wiring may be damaged
Reported June 3, 2015Model years 2016NHTSA campaign 15V342000584 vehicles affected
Incorrectly routed front seat side impact air bag wiring may be damaged and disable the air bag, increasing the risk of injury in a crash. Dealers will inspect the wiring, correct its routing and install a protective sleeve as needed, free of charge.
Official NHTSA recall text
Component
AIR BAGS:SIDE/WINDOW
Defect
Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to May 19, 2015. The affected vehicles have front seats whose wiring harness for the Side Impact Protection System (SIPS) may have been routed incorrectly.
Consequence
If the wiring harness is routed incorrectly, the wiring may be damaged, disabling the front seat side impact air bag, and increasing the risk of injury to the seat occupant in the event of a crash necessitating deployment of the front seat side impact air bag.
Remedy
Volvo will notify owners, and dealers will inspect the routing of the SIPS wiring, correcting the routing and installing a protective sleeve as necessary, free of charge. The recall began on June 30, 2015. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89571.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Engine connecting rods may fail
Reported April 24, 2012DVSA recall R/2012/05642 vehicles affected
A production non-conformity in the connecting rods could cause sudden, unexpected failure of the engine's bottom end. The engine will be replaced.
Official DVSA recall text
Component
ENGINE MAY FAIL
Defect
There could be a sudden and unexpected failure of the bottom end of the engine because of a non-conformity during production of the connecting rods.
Remedy
Recall the vehicles that are likely to be affected to replace the engine.
Power steering fluid may leak
Reported May 18, 2011Model years 2010–2011NHTSA campaign 11V286000350 vehicles affected
Power steering fluid may leak from the oil pipe connection at the steering gear valve housing, possibly causing a sudden loss of power steering and increasing crash risk. Dealers will replace the power steering rack oil pipes free of charge.
Official NHTSA recall text
Component
STEERING
Defect
VOLVO IS RECALLING CERTAIN MODEL YEAR 2010-2011 XC90 VEHICLES MANUFACTURED FROM JANUARY 29, 2010, THROUGH AUGUST 16, 2010. THE POWER STEERING FLUID MAY LEAK FROM THE OIL PIPE CONNECTION AT THE STEERING GEAR VALVE HOUSING.
Consequence
THIS CONDITION COULD LEAD TO A SUDDEN LOSS OF POWER STEERING, INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL REPLACE THE OIL PIPES ON THE POWER STEERING RACK FREE OF CHARGE. THE RECALL IS SCHEDULED TO BEGIN DURING JUNE 2011. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Notes
VOLVO'S SAFETY RECALL NO. R242.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
Steering gear may leak and reduce assistance
Reported May 16, 2011DVSA recall R/2011/0594,992 vehicles affected
Internal steering gear pipes may leak, gradually reducing power steering assistance or causing a complete loss without warning. The internal pipe set will be replaced.
Official DVSA recall text
Component
POWER STEERING ASSISTANCE COULD BE LOST AND FLUID MAY LEAK
Defect
A leak may occur from the internal pipes of the steering gear. In most cases the leak will be gradual and will drain the power steering oil generating noise and a slow decrease in the power steering assistance. In the worst case there could be a complete loss of power steering fluid and steering assistance without any warning to the driver.
Remedy
Recall the vehicles that are likely to be affected to replace the internal pipe set.
Portable GPS battery may overheat
Reported November 8, 2010Model years 2003–2010NHTSA campaign 10V566000416 vehicles affected
The portable GPS battery may overheat and cause a fire. Owners should stop using the device and check whether it is affected. The battery will be replaced and a spacer inserted next to the circuit board, free of charge.
Official NHTSA recall text
Component
EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
Defect
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence
AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy
VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Notes
VOLVO SAFETY RECALL NO. R231.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
Wheel bolts may corrode and loosen
Reported October 18, 2010DVSA recall R/2010/166930 vehicles affected
Wheel bolts may not have been hardened correctly, causing corrosion, noise or vibration. A wheel could become loose and detach. The wheel bolts will be replaced.
Official DVSA recall text
Component
WHEEL MAY BECOME LOOSE
Defect
It has been identified that the standard wheel securing bolts may not have undergone the correct hardening process. This will result in corrosion a noise and/or vibration. If this condition is not rectified there is a possibility that the wheel may become loose and detach.
Remedy
Recall all affected vehicles and replace the standard wheel bolts.
Fuel pressure pipe may leak
Reported July 13, 2010DVSA recall R/2010/093466 vehicles affected
A defective fuel pressure pipe may leak; fuel could ignite if exposed to an external heat source and cause a fire. The pipe will be inspected and replaced if needed.
Official DVSA recall text
Component
FUEL MAY LEAK
Defect
It has been identified that a number of fuel pressure pipes may have a defect which could result in a fuel leakage. Although it can be identified by the smell of fuel it is possible although unlikely that an external heat source could ignite the fuel so resulting in a fire.
Remedy
Recall affected for inspection of fuel pressure line and replacement if required.
Gear shift mechanism may jam
Reported June 11, 2010DVSA recall R/2010/07162,649 vehicles affected
A section of the gear shift mechanism may loosen and jam, preventing gear changes or selection of neutral. Dealers will check that the gear selector ball joint is secured.
Official DVSA recall text
Component
GEARBOX MAY JAM
Defect
A section of the gear shift mechanism may over time become loose and cause the mechanism to become jammed. If this was to occur it might not be possible to change gear or select neutral.
Remedy
Recall the vehicles that are likely to be affected to check that the ball joint for the gear selector is properly secured.
Fuel pressure line may leak
Reported April 22, 2010DVSA recall R/2010/04418 vehicles affected
A defective fuel pressure line may leak fuel, which could ignite if it contacts an external ignition source and cause a fire near the driver's side wheel arch. The line will be inspected and replaced if necessary.
Official DVSA recall text
Component
FIRE MAY OCCUR
Defect
Fuel may leak from a defective fuel pressure line. Although unlikely there is a potential that an external ignition source could ignite the fuel and result in a fire in the driver's side wheel arch area.
Remedy
Recall the vehicles that are likely to be affected to inspect and where necessary replace the fuel pressure line.
Fuel line may leak
Reported April 16, 2010Model years 2010NHTSA campaign 10V1470002,494 vehicles affected
A leak may develop between the fuel line and a connector. Fuel odour may be detected, and leaking fuel near an ignition source could cause a fire at the right front wheel. Dealers will inspect the fuel line and replace it if its date code is within the recalled range, free of charge.
Official NHTSA recall text
Component
FUEL SYSTEM, GASOLINE:DELIVERY
Defect
VOLVO IS RECALLING CERTAIN MODEL YEAR 2010 XC90 VEHICLES. A LEAK MAY DEVELOP IN THE FUEL LINE BETWEEN THE LINE AND A CONNECTOR.
Consequence
FUEL ODOR MAY BE DETECTED. A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE CAN LEAD TO A FIRE AT THE RIGHT FRONT WHEEL.
Remedy
DEALERS WILL INSPECT THE DATE CODE PRINTED ON THE FUEL LINE AND REPLACE THE FUEL PRESSURE LINE IF IT FALLS WITHIN THE RECALLED RANGE FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Notes
VOLVO RECALL NO. R224.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
Fuel pump flange may crack and leak fuel
Reported December 18, 2009Model years 2003–2005NHTSA campaign 09V483000158,733 vehicles affected
Over time, certain environmental conditions and varying fuel quality may cause cracks in the fuel pump flange. A fuel smell or leak could result, and leaked fuel may cause a fire if ignited. Dealers will inspect the pump and replace it with a modified part if needed, free of charge.
Official NHTSA recall text
Component
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Defect
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence
IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy
DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Notes
VOLVO SAFETY RECALL NO. R220.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
Power steering hose may leak
Reported December 2, 2009DVSA recall R/2009/1416,501 vehicles affected
The power steering hose may contact the cooling fan, become damaged and leak, causing loss of steering assistance. The remedy is to fit a new pipe clamp and replace the hose if needed.
Official DVSA recall text
Component
LOSS OF POWER ASSISTANCE TO STEERING
Defect
A power steering hose may come into contact with the engine cooling fan. As a consequence the hose may become damaged and subsequently leak resulting in loss of power steering assistance.
Remedy
Recall the vehicles that are likely to be affected to fit a new pipe clamp and where necessary a new power steering hose.
Engine mounting bracket may break
Reported May 8, 2008DVSA recall R/2008/07426 vehicles affected
Incorrect screws may cause the engine mounting bracket to break, leading to vibration, noise, reduced power or stalling. The bracket screws will be replaced.
Official DVSA recall text
Component
VEHICLE MAY STALL
Defect
It has been identified that; on assembly of the engine mounting bracket incorrect screws may have been used. This can result in breakage of the bracket which can lead to heavy engine vibrations/noise and reduced engine power or stalling due to the limp home mode being activated.
Remedy
Recalled vehicles will the engine mounting bracket screws replaced.
Engine mount bolts may allow the bracket to break
Reported May 6, 2008Model years 2008NHTSA campaign 08V206000102 vehicles affected
Incorrect engine mount bolts may provide inadequate clamping force and allow the aluminum bracket to break. The engine could contact the sub-frame, lose torque or stall without warning, increasing crash risk. Dealers will inspect the bolts and replace the bracket and bolts if incorrect ones are found.
Official NHTSA recall text
Component
ENGINE AND ENGINE COOLING:ENGINE
Defect
VOLVO IS RECALLING 102 MY 2008 XC90 AND S80 VEHICLES EQUIPPED WITH V8 ENGINES. THESE VEHICLES MAY HAVE BEEN BUILT WITH INCORRECT BOLTS TO THE ENGINE MOUNT.
Consequence
THE ALUMINUM BRACKET FOR THE ENGINE MOUNT COULD BREAK DUE TO LACK OF ADEQUATE CLAMPING FORCE. THIS COULD CAUSE THE ENGINE TO COME IN CONTACT WITH THE SUB-FRAME, ULTIMATELY RESULTING IN A REDUCED ENGINE TORQUE OR STALLING OF THE ENGINE WITHOUT PRIOR WARNING, INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL INSPECT THE ENGINE MOUNT BOLTS FOR SPECIFIC MARKINGS. IF ANY OF THE BOLTS CONTAIN THE INCORRECT MARKINGS, THE BRACKET AND BOLTS WILL BE REPLACED. ALL OWNERS HAVE BEEN CONTACTED AND ARRANGEMENTS HAVE BEEN MADE TO REPAIR THESE VEHICLES.
Notes
VOLVO RECALL NO. 197.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
Steering pressure hose may be damaged
Reported March 5, 2008DVSA recall R/2008/0393,815 vehicles affected
The steering pressure hose may contact the engine cooling fan and become damaged, causing sudden fluid loss and loss of power steering assistance. The hose will be secured to prevent contact.
Official DVSA recall text
Component
STEERING POWER ASSISTANCE MAY FAIL
Defect
It has been identified thatthe steering gear pressure hose may become damaged due to conflict with the engine cooling fan. Should the hose come into contact with the cooling fan there could be a sudden draining of the hydraulic oil from the system and loss of steering power assistance.
Remedy
Recalled vehicles will have the steering pressure hose secured to avoid possible engine cooling fan contact.
Defroster may stop working during a drive
Reported December 12, 2007Model years 2007–2008NHTSA campaign 07V56300037,000 vehicles affected
A control module may shut down after the ignition key is inserted, disabling climate controls, including the defroster, for that drive. Poor visibility in bad weather could result. The engine control software will be upgraded.
Official NHTSA recall text
Component
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
Defect
ON CERTAIN SPORT UTILITY VEHICLES, UNDER CERTAIN CONDITIONS, THE CLIMATE CONTROL MODULE (CCM) MAY RECEIVE A 'SHUT-DOWN SIGNAL' FROM THE ENGINE CONTROL MODULE (ECM) AFTER IGNITION KEY INSERTION. IF THIS CONDITION OCCURS, THE CLIMATE CONTROL FUNCTIONS WILL NOT BE AVAILABLE (INCLUDING THE DEFROSTER) DURING THAT DRIVING CYCLE.
Consequence
INOPERATIVE DEFROSTERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE IMPAIRED VISIBILITY WHICH HAS THE POTENTIAL TO RESULT IN PERSONAL INJURY AND/OR VEHICLE AND PROPERTY DAMAGE.
Remedy
THE ECM SOFTWARE WILL BE UPGRADED. THE RECALL BEGAN ON JANUARY 28, 2008. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Notes
VOLVO RECALL NO. 185.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
Engine control signal may disable CAN bus functions
Reported December 10, 2007DVSA recall R/2007/182245 vehicles affected
Turning the ignition key may cause the engine control module to shut down the CAN bus, disabling functions such as climate control. The software will be upgraded.
Official DVSA recall text
Component
CAN-BUS CONNECTION MAY BE AFFECTED
Defect
It has been identified that upon insertion of the ignition key the engine control module may transmit a signal to shut down the Can-Bus network thus disabling functions such as the climate control.
Remedy
Recalled vehicles will have the relevant software upgraded.
Jack crank handle may short the battery
Reported May 25, 2007Model years 2005NHTSA campaign 07V22100042,211 vehicles affected
The jack crank handle may be misplaced under the battery retaining bracket, causing a battery short circuit that could lead to a fire. Dealers will check the handle placement and add a warning label to the bracket free of charge.
Official NHTSA recall text
Component
ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
Defect
ON CERTAIN PASSENGER VEHICLES, IT HAS BEEN DETERMINED THAT WHILE DOING BATTERY MAINTENANCE THE JACK'S CRANK HANDLE CAN BE MISPLACED UNDER A BRACKET WHICH RETAINS THE BATTERY.
Consequence
MISPLACEMENT OF THE JACK'S CRANK HANDLE CAN POSE A SAFETY RISK AS IT CAN RESULT IN A SHORT CIRCUIT OF THE BATTERY WHICH COULD THEN LEAD TO A FIRE.
Remedy
DEALERS WILL INSPECT AND ENSURE PROPER PLACEMENT OF THE JACK CRANK HANDLE AND A WARNING LABEL WITH APPROVED TEXT WILL BE AFFIXED TO THE BRACKET WHICH RETAINS THE BATTERY. THIS WARNING LABEL WILL INFORM AN OPERATOR NOT TO PLACE THE JACK CRANK HANDLE BETWEEN THE BRACKET AND THE BATTERY FREE OF CHARGE. THE RECALL BEGAN ON JULY 7, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Notes
VOLVO RECALL NO. SC179.THIS ACTION IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN AND IS NOT BEING CONDUCTED UNDER THE SAFETY ACT.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
Cooling fan control unit corrosion may cause a fire
Reported March 13, 2007DVSA recall R/2007/0581,552 vehicles affected
Corrosion on the cooling fan control unit cover may let water enter and cause an electrical fault or, in extreme cases, an engine compartment fire. An improved fan assembly will be fitted.
Official DVSA recall text
Component
FIRE MAY OCCUR
Defect
The electric cooling fan control unit's metal cover may not have the correct corrosion protection. Should corrosion occur water may enter the control unit causing an electrical malfunction and in extreme cases cause a fire in the engine compartment.
Remedy
Recall the vehicles that are likely to be affected to fit an improved fan assembly.
PCV nipple may crack or loosen
Reported February 13, 2007DVSA recall R/2007/0312,278 vehicles affected
The PCV nipple may crack or loosen, causing an air leak, a whistling sound and the engine malfunction lamp to illuminate. The PCV nipple will be replaced.
Official DVSA recall text
Component
ENGINE MALFUNCTION LIGHT MAY ILLUMINATE
Defect
On petrol engined vehicles it has been found that the PCV (Positive Crank Ventilation) nipple may crack or become loose resulting in an air leak. This could cause a whistling sound and may cause the engine malfunction lamp to operate.
Remedy
Recall the vehicles that are likely to be affected to replace the PCV nipple.
Track rod end ball joint may fracture
Reported May 10, 2006DVSA recall R/2006/08918,728 vehicles affected
Under continuous exceptionally hard use, a track rod end ball joint may fracture, potentially causing loss of steering control. Both outer track rod ends will be replaced.
Official DVSA recall text
Component
STEERING MAY FAIL
Defect
Under continuous exceptionally hard use it is possible for the track rod end ball joint to fracture. In extreme cases this could lead to loss of steering control.
Remedy
Recall the vehicles that are likely to be affected to replace both the nearside and the offside outer track rod ends.
Outer tie rod ball joint may fracture
Reported May 5, 2006Model years 2003–2006NHTSA campaign 06V155000126,743 vehicles affected
The outer tie rod ball joint may deform, allowing its nut to loosen and the joint to fatigue and fracture. The vehicle may become difficult to manoeuvre, increasing crash risk. Dealers will replace the outer ball joint tie rods with improved ones free of charge.
Official NHTSA recall text
Component
STEERING:LINKAGES:TIE ROD ASSEMBLY
Defect
ON CERTAIN PASSENGER VEHICLES,THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT.
Consequence
THE DRIVER MAY NOTICE THAT THE VEHICLE IS DIFFICULT TO MANEUVER INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL REPLACE THE OUTER BALL JOINT TIE RODS WITH IMPROVED OUTER BALL JOINT TIE RODS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 23, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Notes
VOLVO RECALL NO. R157.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
Wiper arms may slip on their driveshafts
Reported April 28, 2006Model years 2003–2006NHTSA campaign 06V144000122,431 vehicles affected
In extreme winter conditions, a wiper arm may slip on its driveshaft and leave the wipers unable to move from the parked position. Impaired visibility in bad weather could cause a crash. Dealers will replace the wiper arms and retaining nuts.
Official NHTSA recall text
Component
VISIBILITY:WINDSHIELD WIPER/WASHER
Defect
ON CERTAIN VEHICLES, IF THE WIPER ARM IS ACTIVATED IN EXTREME WINTER WEATHER CONDITIONS AND WITHOUT LIFTING THE WIPER ARMS AND CLEANING THE WINDSHIELD PRIOR TO MOVING, THE WIPER ARM MIGHT SLIP ON ITS DRIVESHAFT, RESULTING IN AN INABILITY TO MOVE THE WIPERS FROM THE PARK POSITION.
Consequence
INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.
Remedy
DEALERS WILL REPLACE THE WIPER ARMS AND RETAINING NUTS. THE RECALL BEGAN ON SEPTEMBER 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.
Notes
VOLVO RECALL NO. R156.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATIONVOLVO RECALL NO. R156.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
Battery cable may short circuit
Reported November 21, 2005DVSA recall R/2005/1681,822 vehicles affected
The battery positive cable may contact the starter motor solenoid, causing a short circuit in the battery ground cable. This may cause smoke under the bonnet or prevent the vehicle from starting, with warning lamps illuminated. Cable clearance will be checked and adjusted if below 4mm.
Official DVSA recall text
Component
BATTERY GROUND CABLE MAY SHORT CIRCUIT
Defect
The battery positive cable may be in conflict with the starter motor solenoid. If a conflict does develop a short circuit of the battery ground cable will occur. This may result in smoke appearing from under the bonnet or a failure to start with warning lamps illuminated.
Remedy
Recalled vehicles will have the distance between the battery positive cable checked and adjusted if the clearance is less than 4mm.
Starter terminal may short against the solenoid
Reported November 17, 2005Model years 2005NHTSA campaign 05V52900010,259 vehicles affected
The battery terminal may contact the starter solenoid and short to ground. This can cause smoke, prevent starting or cut electrical power while driving; a short could cause a fire. Dealers will adjust the terminal to increase clearance.
Official NHTSA recall text
Component
ELECTRICAL SYSTEM:STARTER ASSEMBLY:SOLENOID
Defect
ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, DUE TO AN ERROR IN THE FACTORY ASSEMBLY INSTRUCTION, THE B+TERMINAL MAY BE IN CONFLICT WITH THE STARTER MOTOR SOLENOID. IF THIS OCCURS, THE CONFLICT BETWEEN THE B+TERMINAL AND THE STARTER MOTOR SOLENOID MAY DEVELOP INTO A SHORT CIRCUIT OF THE BATTERY CABLE TO GROUND.
Consequence
SMOKE MAY APPEAR FROM UNDER THE HOOD AND IT MAY BE IMPOSSIBLE TO START THE CAR. IF THE SHORT CIRCUIT HAPPENS DURING DRIVING, ELECTRICAL POWER COULD BE LOST RESULTING IN THE WARNING LAMPS BEING DEACTIVATED. AN ELECTRICAL SHORT COULD RESULT IN A FIRE.
Remedy
DEALERS WILL INSPECT AND INCREASE DISTANCE BETWEEN THE B+TERMINAL AND THE STARTER MOTOR SOLENOID BY ADJUSTING THE TERMINAL. THE RECALL BEGAN ON JANUARY 31, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Notes
VOLVO RECALL NO. R150.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
Fuel injector pipes may leak
Reported January 7, 2004DVSA recall R/2004/0071,435 vehicles affected
Fuel injector pipes may be fitted incorrectly and leak. The pipes will be checked and any incorrectly fitted ones replaced.
Official DVSA recall text
Component
POSSIBLE FUEL LEAK FROM INJECTOR PIPES.
Defect
The fuel injector pipes may not have been fitted correctly and as a consequence could leak.
Remedy
Examine all potentially affected vehicles and replace any incorrectly fitted injector pipes.
Front wheel speed sensors may send an erroneous signal
Reported November 4, 2003Model years 2004NHTSA campaign 03V4340002,586 vehicles affected
Defective front wheel speed sensors may send an erroneous signal, affecting brake, engine, transmission and torque distribution controls. Dealers will replace the front sensors.
Official NHTSA recall text
Component
WHEELS
Defect
ON CERTAIN SPORT UTILITY VEHICLES, THE FRONT WHEEL SPEED SENSORS MAY BE DEFECTIVE, CAUSING AN ERRONEOUS WHEEL SPEED SIGNAL.
Consequence
THIS CAN ADVERSELY AFFECT A NUMBER OF VEHICLE FUNCTIONS, INCLUDING BRAKE, ENGINE, TRANSMISSION, AND TORQUE DISTRIBUTION CONTROL WHICH RELY ON THIS SIGNAL FOR PROPER OPERATION.
Remedy
DEALERS WILL REPLACE THE FRONT WHEEL SENSORS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Notes
VOLVO RECALL NO. 127A.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Front wheel sensors may trigger ABS unnecessarily
Reported October 30, 2003DVSA recall R/2003/171429 vehicles affected
Front wheel speed sensors may send faulty signals, causing the ABS to activate when it is not needed under braking and the ABS warning light to illuminate. Both front sensors will be replaced.
Official DVSA recall text
Component
POSSIBLE UNINTENTIONAL OPERATION OF ABS
Defect
There is a possibility that at certain temperatures (room temp or below) that the front wheel speed sensors can send faulty signals to a number of control units. It is possible that under braking the ABS could be activated when not needed and the ABS light will be illuminated.
Remedy
Recall affected vehicles and replace both front wheel sensors with modified type.
Seat belt attachments may be incorrectly fitted
Reported October 24, 2003DVSA recall R/2003/1671,546 vehicles affected
Second- and third-row seat belt attachments may be incorrectly fitted or not tightened properly. They will be inspected; screws will be replaced if necessary and tightened to specification.
Official DVSA recall text
Component
POSSIBLE INCORRECT FITTING OF SEAT BELT ATTACHMENTS
Defect
There is a possibility that the seat belt attachments for the 2nd and 3d row may not have been fitted correctly. Some attachments may not have been tightened properly.
Remedy
Recall affected vehicles and inspect the attachments and if necessary replace the screws and tighten to correct specification
Second- or third-row seat belt attachments may be improperly fitted
Reported October 10, 2003Model years 2003–2004NHTSA campaign 03V39100018,692 vehicles affected
Second- or third-row seat belt attachments may not be fitted properly, so occupants may not be adequately restrained in a crash. Dealers will inspect and repair the attachments.
Official NHTSA recall text
Component
SEAT BELTS:REAR/OTHER
Defect
ON CERTAIN SPORT UTILITY VEHICLES, THE SEAT BELT ATTACHMENT(S) FOR THE SECOND AND THIRD ROW SEAT(S) MAY NOT HAVE BEEN FITTED PROPERLY.
Consequence
IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF INJURY.
Remedy
DEALERS WILL INSPECT AND REPAIR THE SECOND AND/OR THIRD ROW SEAT BELT ATTACHMENTS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
Notes
VOLVO RECALL NO. 127.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Sources: NHTSA (US National Highway Traffic Safety Administration), DVSA (UK Driver and Vehicle Standards Agency) and the EU Safety Gate (European Commission) recall data. Each recall covers vehicles sold in that market; models sold elsewhere may differ.

Back to the Volvo XC90

Rearview camera image may not display in reverse

Front seat bolts may be undertightened

Braking may temporarily be lost after coasting

Brake function may be lost while coasting downhill

Rearview camera image may not display in reverse

High-voltage battery cells may overheat

High-voltage battery may short circuit

Brake pedal connecting rod may disconnect

Brake pedal pushrod joint may loosen

Seat and seat-belt joints may be under-torqued

Second-row seat belt anchorage bolts may not be secure

Second-row seat belt bolts may be loose

False e-call warning may mask a system failure

Brake control module software may contain an error

Brake control fault may disable safety systems

Steering gear may lock up

Software error may prevent engine from starting

Engine may fail to start

Turbocharger thrust bearing may not be robust enough

Brake system hydraulic unit weld may be missing or weak

Brake system rotor and shaft may separate

Seat belt retractors may deactivate early

Fuel pump fuse may blow

Fuel pump fuse may blow and cause a stall

Rear seat display may move front seat unexpectedly

SRS control unit may not be tightened correctly

Restraint control unit may detach in a crash

Automatic emergency braking may not engage

Automatic emergency braking may not detect obstacles

Software issue may cause loss of power

Plastic inlet manifold may melt and deform

Engine cooling hose may break and leak coolant

Coolant bleeder hose may crack and leak

Fuel hose may crack internally

Connectivity module software may disrupt GPS

Vehicle connectivity module may have a software issue

Third-row seat belt pretensioner may be out of specification

Third-row seat belt component may detach

Inflatable curtain retaining bolts may break

Curtain airbag mounting bolts may break

Airbag initiator may fail to deploy the airbag

Front passenger seat belt buckle stud may loosen

Seatbelt may separate from its buckle

Air conditioning drain hose may leak into cabin

Sunroof switch may close panel unintentionally

Crankshaft may fail

Interior panels may obstruct third-row airbags

Third row side curtain airbags may not fully inflate

Power steering hose may leak

SIPS airbag wiring may become damaged

Side air bag wiring may be damaged

Engine connecting rods may fail

Power steering fluid may leak

Steering gear may leak and reduce assistance

Portable GPS battery may overheat

Wheel bolts may corrode and loosen

Fuel pressure pipe may leak

Gear shift mechanism may jam

Fuel pressure line may leak

Fuel line may leak

Fuel pump flange may crack and leak fuel

Power steering hose may leak

Engine mounting bracket may break

Engine mount bolts may allow the bracket to break

Steering pressure hose may be damaged

Defroster may stop working during a drive

Engine control signal may disable CAN bus functions

Jack crank handle may short the battery

Cooling fan control unit corrosion may cause a fire

PCV nipple may crack or loosen

Track rod end ball joint may fracture

Outer tie rod ball joint may fracture

Wiper arms may slip on their driveshafts

Battery cable may short circuit

Starter terminal may short against the solenoid

Fuel injector pipes may leak

Front wheel speed sensors may send an erroneous signal

Front wheel sensors may trigger ABS unnecessarily

Seat belt attachments may be incorrectly fitted

Second- or third-row seat belt attachments may be improperly fitted