Vauxhall Vivaro recalls
33 official safety recalls for the Vauxhall Vivaro from NHTSA (United States), DVSA (United Kingdom) and the EU Safety Gate, newest first. Recall repairs are normally free at the maker’s dealers.
Whether your car is affected and still needs the repair depends on its VIN or registration. Check it on the official site for your country:
- United States: nhtsa.gov/recalls
- United Kingdom: check-vehicle-recalls.service.gov.uk
Emissions warning light may not illuminate
On-board diagnostics for the selective catalytic reduction system or diesel particle filter may not work correctly, so the malfunction indicator light may not illuminate when there is a fault. Engine control unit software will be updated.
Official DVSA recall text
- Component
- Emission recall â On Board Diagnostics
- Defect
- Vehicles may be affected by incorrect performance of the On-Board-Diagnostics related to Selective Catalytic Reduction system and/or Diesel Particle Filter. The Malfunction Indicator Light (MIL) may not illuminate in the event of a malfunction and therefore does not comply with emission regulations.
- Remedy
- Update the Engine Control Unit software to ensure compliance to regulations.
Front wishbone bolts may break from corrosion
Corrosion may cause the front wishbone bolts to break. The bolts and bushings on both sides of the front wishbone will be replaced.
Official DVSA recall text
- Component
- Vauxhall Vivaro (K0) Lower Control Arm Bushing.
- Defect
- On affected vehicles the bolts on the front wishbone may break due to corrosion.
- Remedy
- Replace the bolts and bushings on both sides of the front wishbone.
Camshaft drive chain may wear or break
Premature camshaft drive chain wear may cause abnormal noise or, in the worst case, chain breakage. Software will be updated to improve oil pressure and reduce wear. The chain will be checked and replaced if needed; if no problem is found, the oil will be changed to a higher-viscosity type with anti-wear additives.
Official DVSA recall text
- Component
- Vauxhall DV5R Engines Camshaft Chain.
- Defect
- Vehicles may be affected by premature wearing of the camshaft drive chain leading to abnormal noise or to a breakage of the chain in the worst case.
- Remedy
- Update the software to improve oil pressure and reduce wear. Check the engine noise and replace the chain if required. If no problem found change the oil to one with higher viscosity and special anti-wear additives.
B-pillar label may show incorrect weight data
The B-pillar manufacturer label may show incorrect weight data and fail to meet regulatory requirements. It will be replaced with a label showing the correct load values.
Official DVSA recall text
- Component
- Affected vehicles may be equipped with a B-Pillar manufacturer label with incorrect weight data which can lead to a non-conformity to regulatory requirements.
- Defect
- Affected vehicles may be equipped with a B-Pillar manufacturer label with incorrect weight data which can lead to a non-conformity to regulatory requirements.
- Remedy
- Replace the manufacturer label with one that has correct load values.
AC compressor fault could shut down the powertrain
A fault in the AC compressor stator wiring could cause current loss in the compressor and shut down the powertrain while driving. The Powertrain Diagnosis ECU will be reprogrammed with updated software.
Official DVSA recall text
- Component
- On affected vehicles the AC compressor stator wiring could develop a fault leading to current loss inside the AC compressor that could result in a vehicle powertrain shutdown when driving.
- Defect
- On affected vehicles the AC compressor stator wiring could develop a fault leading to current loss inside the AC compressor that could result in a vehicle powertrain shutdown when driving.
- Remedy
- Reprogram the Powertrain Diagnosis ECU with updated software.
Fuel pipe may be incorrectly positioned
A fuel pipe may be incorrectly positioned. Its position will be checked and corrected if necessary, and a protective sleeve fitted.
Official DVSA recall text
- Component
- Some vehicles may have been equipped with an incorrectly positioned fuel pipe.
- Defect
- Some vehicles may have been equipped with an incorrectly positioned fuel pipe.
- Remedy
- Check fuel pipe positioning correct if necessary and fit protective sleeve.
Selective catalytic reduction system may not heat up
The selective catalytic reduction system may not heat up as required. The affected urea reservoir will be replaced.
Official DVSA recall text
- Component
- THE SELECTIVE CATALYTIC REDUCTION SYSTEM DOES NOT HEAT UP AS REQUIRED
- Defect
- Selective Catalytic Reduction (SCR) system does not heat up as required.
- Remedy
- Replace the affected Urea Reservoir.
Front bench seat headrests may not lock correctly
The front bench seat headrests may be out of specification and may not lock correctly. The headrests and guides will be checked and replaced if needed.
Official DVSA recall text
- Component
- THE FRONT MODULAR BENCH SEAT HEADRESTS MAY NOT BE TO SPECIFICATION.
- Defect
- The front modular bench seat headrests may not be to specification and might not be locked correctly.
- Remedy
- Check and if necessary replace the affected headrests and guides
Rear spring centraliser may be incorrectly welded
The rear spring centraliser may have incorrect welds. Three weld spots will be added to the centralisers.
Official DVSA recall text
- Component
- THE REAR SPRING CENTRALISER MIGHT BE WELDED INCORRECTLY
- Defect
- The rear spring centraliser might be welded incorrectly.
- Remedy
- Add 3 weld spots to the rear spring centralisers.
Wheel bolt threads may be damaged
A production process issue may have damaged wheel bolt threads. Dealers will check and replace the bolts, hub and wheel if necessary.
Official DVSA recall text
- Component
- POSSIBLE DAMAGED WHEEL BOLT THREADS DUE TO A PRODUCTION PROCESS DEVIATION
- Defect
- Possible damaged wheel bolt threads due to a production process deviation.
- Remedy
- Check and if necessary replace the wheel bolts hub and wheel.
Incorrect NOx calibration file used in production
An incorrect calibration file was used to calculate NOx. The reductant control module will be reprogrammed with the latest software.
Official DVSA recall text
- Component
- AN INCORRECT CALIBRATION FILE FOR NOX CALCULATION WAS USED IN PRODUCTION
- Defect
- An incorrect calibration file for NOx calculation was used in production.
- Remedy
- Reprogram the Reductant Control Module with the latest software.
Water ingress may affect airbag operation
Poor wheel arch sealing may let water into the passenger compartment and cause an airbag malfunction. The body seams will be sealed, and the wiring harness and airbag control unit replaced if necessary.
Official DVSA recall text
- Component
- WATER INGRESS THROUGH WHEEL ARCHES INTO PASSENGER COMPARTMENT
- Defect
- Water ingress into the passenger compartment due to poor wheel arch sealing may lead to airbag malfunction
- Remedy
- Seal the wheel arch body seams. Replace wiring harness and airbag control unit if necessary
Rear axle bolts may break or loosen
Rear axle bolts may break or become loose. Dealers will check their fastening torque and replace affected bolts.
Official DVSA recall text
- Component
- SEVERAL REAR AXLE FASTENING BOLTS NEED TO BE REPLACED
- Defect
- Rear axle bolts may break or become loose
- Remedy
- Check the fastening torque and replace affected bolts on all affected vehicles
Wheel arch water leak may affect airbags
Poor sealing may let water enter the passenger compartment and cause an airbag malfunction. The wheel arch seams will be sealed; the wiring harness and airbag control unit will be replaced if necessary.
Official DVSA recall text
- Component
- WATER INGRESS THROUGH WHEEL ARCHES INTO PASSENGER COMPARTMENT
- Defect
- Water ingress into the passenger compartment due to poor wheel arch sealing may lead to airbag malfunction
- Remedy
- Seal the wheel arch body seams. Replace wiring harness and airbag control unit if necessary
Fuel pipes may chafe
Fuel pipes may chafe. They will be checked and replaced as necessary, and protectors added.
Official DVSA recall text
- Component
- POTENTIAL CHAFING ON THE FUEL TUBES
- Defect
- Affected vehicles may have a chafing condition on the fuel pipes.
- Remedy
- Check and replace the fuel pipes as necessary add protectors to the pipes
Parking brake may fail
Incorrectly crimped ferrules on the secondary parking brake cables may cause loss of parking brake function. The cables, adjuster and adjustment nut will be replaced.
Official DVSA recall text
- Component
- LOSS OF PARKING BRAKE FUNCTION
- Defect
- Incorrect crimping of the secondary parking brake cable ferrules.
- Remedy
- Replacement of the secondary parking brake cables the adjuster and the adjustment nut.
Rear suspension control arm may detach
The rear axle longitudinal control arm may be incorrectly fastened and could break or detach. Its connection torque will be checked, and nuts, bolts or the rear axle replaced if needed.
Official DVSA recall text
- Component
- SUSPENSION MAY BECOME INSECURE
- Defect
- The longitudinal control arm of the rear axle may not be correctly fastened. This may cause the arm to break and/or detach.
- Remedy
- On affected vehicles check the torque of the screw connection on the longitudinal rod and replace nuts bolts or rear axle where necessary.
EGR valve pipe may break
The EGR valve pipe may break, allowing hot exhaust gases to escape and potentially damage nearby components. The pipe will be replaced.
Official DVSA recall text
- Component
- EGR VALVE PIPE MAY FAIL
- Defect
- It has been identified that the Exhaust Gas Recirculation (EGR) valve pipe may fail/break. This will allow hot exhaust gases to escape and potentially damage component in the surrounding area.
- Remedy
- Recall all affected vehicles and replace the EGR valve pipe.
Bonnet lock may fail
An incorrectly tightened bolt may prevent the bonnet lock from working properly, allowing the bonnet to open while driving. The securing bolts will be checked and replaced if necessary.
Official DVSA recall text
- Component
- BONNET CATCH MAY FAIL
- Defect
- Due to an incorrect tightening operation in the production plant the locking function of the hood might not work correctly. This may allow the bonnet to open whilst the vehicle is in motion
- Remedy
- On affected vehicles check tightness of securing bolts and replace where necessary
Passenger airbag retaining bolts may be missing
One or both passenger airbag retaining bolts may be missing, so the airbag may not deploy as intended in a frontal collision. The bolts will be checked for presence and tightness, and new bolts fitted if needed.
Official DVSA recall text
- Component
- AIRBAG MAY NOT DEPLOY AS INTENDED
- Defect
- One or both bolts retaining the passenger air bag may have been omitted during production. As a result the airbag may not deploy as intended during a frontal collision.
- Remedy
- On affected vehicles check bolts are present for tightness and fit new bolts where required.
Bonnet latch bolts may loosen
The bonnet latch bolts may loosen, allowing the bonnet to open while driving. Dealers will check the bolts' tightness and replace them where needed.
Official DVSA recall text
- Component
- BONNET LOCK MAY FAIL
- Defect
- The tightening torque of both hood primary latch bolts may not be to specification and cause the locking function of the hood to not work correctly. The loosening of the hood latch screws under the influence of vibrations together with the aerodynamic pressure under the hood can lead to the bonnet not staying in the closed position.
- Remedy
- Recall the vehicles that are likely to be affected and check the tightening torque of both hood primary latch bolts. Where necessary the bolts will be replaced.
Vacuum pump may fail and reduce braking performance
The servo vacuum pump may fail, causing a hard brake pedal, loss of engine power and limp-home mode; a warning light may also come on. The vacuum pump will be replaced.
Official DVSA recall text
- Component
- LOSS OF BRAKING PERFORMANCE
- Defect
- The servo vacuum pump may fail causing a hard bake pedal loss of engine power and the vehicle may adopt limp home mode. A warning lamp may also illuminate.
- Remedy
- On affected vehicles replace vacuum pump.
Brake servo mounting bolts may loosen
The servo mounting bolts may loosen, which can compromise braking if noises are ignored. The brake pedal and servo mounting nuts will be replaced.
Official DVSA recall text
- Component
- BRAKE PEDAL MAY LOOSEN
- Defect
- It is possible for the servo mounting bolts to loosen. If the noises are ignored over time it is possible for the brakes to be compromised.
- Remedy
- Recall the vehicles that are likely to be affected and replace the brake pedal/servo mounting nuts.
Front passenger seat frame may fail
The front passenger bench seat frame may be weakened, with possible noise or cracks. If it fails in a collision, passengers may face an increased risk of injury. The frame will be inspected and the seat replaced if necessary.
Official DVSA recall text
- Component
- SEAT FRAME MAY FAIL
- Defect
- The integrity of the front seat bench frame for the passengers may be compromised because of non-compliance during the manufacturing processes. Customer may hear noises coming from underneath the bench. They may also notice some cracking on the seat frame angles. If the seat fails during a collision the passengers have an elevated risk of injury.
- Remedy
- Recall the vehicles that are likely to be affected and inspect the seat frame. Replace the seat where necessary.
Wishbone bolts may affect steering direction
Lower wishbone bolts may not be tight enough, causing steering noise or vibration and possibly pulling the vehicle to one side. Bolt tightness will be checked; bolts will be replaced if necessary and tightened to specification.
Official DVSA recall text
- Component
- DIRECTIONAL CONTROL MAY BE AFFECTED
- Defect
- The lower wishbone fixing bolts might not have been tightened to the correct specification. This could lead to steering wheel noise and vibration possibly affecting steering direction while driving or accelerating (e.g. pulling to one side).
- Remedy
- On affected vehicles check tightness of bolts. If necessary replace bolts and tighten to correct specification.
Front dual seat may fail in a collision
The front dual passenger seat may fail because its welded seams may not meet specifications. The remedy is to inspect the seat frame and replace it if needed.
Official DVSA recall text
- Component
- FRONT DUAL SEAT MAY BE UNSTABLE IN A COLLISION
- Defect
- The front dual passenger seat may fail as the welded seams may not be to specification.
- Remedy
- Recall the vehicles that are likely to be affect and inspect the seat frame and where necessary replace the frame.
Parking brake cable may be incorrectly assembled
An incorrectly assembled parking brake cable may prevent the brake from being applied or released. The cable will be replaced.
Official DVSA recall text
- Component
- PARKING BRAKE MAY NOT PERFORM CORRECTLY
- Defect
- The parking brake cable may not have been assembled correctly which can result in either the inability to apply the parking brake or the inability to release the parking brake.
- Remedy
- Recall the vehicles that are likely to be affected and replace the parking brake cable.
Second-row seat-belt buckle may separate
A second-row seat-belt buckle may separate from its seat connector under load. The buckles will be checked and replaced if needed.
Official DVSA recall text
- Component
- SEAT BELT BUCKLE MAY FAIL
- Defect
- Seat-belt buckle for the double cab second seat row may separate from seat connector under load.
- Remedy
- Check all seat-belt buckles of the second seat row according to the following rework instruction and install a new seat-belt buckle if necessary
Handbrake cable may detach
The crimping at the primary handbrake cable end may not meet requirements, allowing the cable to detach. The crimping will be checked and the cable replaced if it is out of tolerance.
Official DVSA recall text
- Component
- HANDBRAKE MAY FAIL
- Defect
- Risk that the primary handbrake cable end - piece crimping may not conform so the handbrake cable may become detached.
- Remedy
- Check crimping at cable end. Replace cable if not within tolerance.
Suspension strut turret welds may fail
Incorrect welds on the left front suspension strut turret may allow it to detach, causing loss of vehicle control. Apply additional weld seams to the turret.
Official DVSA recall text
- Component
- STEERING MAY FAIL
- Defect
- It has been identified that the welds to the left front suspension-strut turret many not be to specification. This could lead to detachment of the suspension-strut turret detachment and subsequent loss of control of the vehicle.
- Remedy
- Recall all affected vehicles and apply additional weld seams to the turret.
Seat belt buckle bolts may loosen
The bolts securing the outer seat belt buckles on the 2nd and, if fitted, 3rd row seats may loosen. Dealers will remove and clean the bolts and washers, then refit the bolts with thread lock.
Official DVSA recall text
- Component
- SEAT BELTS MAY BECOME INSECURE
- Defect
- The bolt securing the outer seat belt buckles may become loose on the 2nd and if fitted 3d row seats
- Remedy
- Recall affected vehicles remove bolt remove washer clean and refit bolt applying thread lock
Parking brake cable connector may fracture
The connector between the primary and intermediate parking brake cables may fracture, causing the parking brake to fail. The connector will be replaced.
Official DVSA recall text
- Component
- POSSIBLE FAILURE OF PARKING BRAKE
- Defect
- It has been identified that the parking brake cable connector situated between the primary and intermediate parking brake cables may fracture. Should this occur the parking brake function would be lost.
- Remedy
- Recalled vehicles will have the subject cable connector replaced.
Brake pedal linkage clip may detach
The brake pedal linkage retaining clip may detach after high mileage, potentially disconnecting the linkage and making the footbrake ineffective. Modified retaining clips will be fitted.
Official DVSA recall text
- Component
- POSSIBLE DETACHMENT OF BRAKE PEDAL LINKAGE RETAINING CLIP.
- Defect
- A brake pedal linkage retaining clip may become detached after high mileage. Although no incidents have been reported in the worst case a pedal link could become detached and render the footbrake ineffective.
- Remedy
- Fit modified brake pedal linkage retaining clips.
Sources: NHTSA (US National Highway Traffic Safety Administration), DVSA (UK Driver and Vehicle Standards Agency) and the EU Safety Gate (European Commission) recall data. Each recall covers vehicles sold in that market; models sold elsewhere may differ.