Toyota Highlander recalls

63 official safety recalls for the Toyota Highlander from NHTSA (United States), DVSA (United Kingdom) and the EU Safety Gate, newest first. Recall repairs are normally free at the maker’s dealers.

Whether your car is affected and still needs the repair depends on its VIN or registration. Check it on the official site for your country:

  1. Second-row seatback may not lock securely

    Reported April 20, 2026Model years 2021–2023DVSA recall R/2026/097EU Safety Gate SR/00847/2617,338 vehicles affected

    Recliner teeth may not fully engage when adjusting the second-row seatback, so it may not stay locked. This could increase the risk of injury in a higher-speed crash. Improved return springs will be fitted to the recliner assembly.

    Official DVSA recall text
    Component
    2nd Seat Spring Replacement on Highlander
    Defect
    For certain vehicles equipped with second row seats that use recliner assemblies to unlock the seatbacks allow for seatback angle adjustment and locking due to a design change made by the supplier the recliner teeth may not fully engage during seatback adjustment. This could lead to the seatback not remaining in a locked position increasing the risk of injury in the event of a crash at higher speeds.
    Remedy
    Replace the return springs in the recliner assembly with improved ones.
  2. Second-row seat backs may not lock

    Reported March 5, 2026Model years 2021–2025NHTSA campaign 26V128000686,588 vehicles affected

    The second-row seat backs may fail to lock during adjustment and may not properly restrain an occupant in a crash, increasing the risk of injury. Dealers will replace the seat back recliner return springs free of charge.

    Official NHTSA recall text
    Component
    SEATS:MID/REAR ASSEMBLY:RECLINER
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021-2025 Highlander and Highlander Hybrid vehicles. The second-row seat backs may fail to lock into position during seat back adjustment.
    Consequence
    A seat back that fails to lock may not properly restrain an occupant during a crash, increasing the risk of injury.
    Remedy
    Dealers will replace the return springs in the seat back recliner assemblies, free of charge. Owner letters were mailed September 9, 2026. This is a phased recall. Owners may contact Toyota’s customer service at 1-800-331-4331. Toyota's numbers for this recall are 26TB06 and 26TA06.
  3. Third row seat belt anchor may be angled incorrectly

    Reported December 17, 2025Model years 2024–2025NHTSA campaign 25V87200039 vehicles affected

    The third row centre seat belt roof anchor may be installed at the wrong angle and fail to restrain an occupant properly, increasing the risk of injury in a crash. Dealers will reinstall the anchor with a new bolt free of charge.

    Official NHTSA recall text
    Component
    SEAT BELTS:REAR/OTHER:ANCHORAGE
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2024-2025 Highlander and Highlander Hybrid vehicles. The third row center seat belt roof anchor may have been installed at an incorrect angle, preventing the seat belt from properly restraining the occupant.
    Consequence
    A seat belt that does not properly restrain an occupant increases the risk of injury during a crash.
    Remedy
    Dealers will reinstall the seat belt anchor with a new bolt, free of charge. Owner notification letters were mailed January 27, 2026. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 25TA16.
  4. Rear view image may freeze or fail to display

    Reported December 1, 2025Model years 2023–2025DVSA recall R/2025/46631,897 vehicles affected

    Parking assist software may cause the rear view image to freeze or not display. The parking assist ECU will be reprogrammed.

    Official DVSA recall text
    Component
    Parking Assist ECU reprogram on multiple models
    Defect
    For certain vehicles equipped with a Parking Assist ECU a component of the Panoramic View Monitor (PVM) system that displays the rear view image the software may cause the rear view image to freeze or not display
    Remedy
    Reprogram the parking assist ECU.
  5. Combination meter display may fail at start-up

    Reported November 24, 2025Model years 2022–2024DVSA recall R/2025/27072,335 vehicles affected

    Improper programming may cause repeated data to be written to the combination meter's memory, which could deteriorate and leave the display blank at start-up permanently. The meter will be reprogrammed or replaced.

    Official DVSA recall text
    Component
    Combination Meter Reprogramming on Multiple Models
    Defect
    For certain vehicles equipped with the combination meter system (where various information is displayed) that due to an improper programming of the combination meter unnecessarily repetitive data is written to a memory device. This may cause the memory device to deteriorate and the monitor to not display during the meter at start up and remain in this state permanently.
    Remedy
    Reprogram or replace the combination meter.
  6. Rearview camera image may freeze or go blank

    Reported October 30, 2025Model years 2023–2025NHTSA campaign 25V7440001,024,407 vehicles affected

    A software error may freeze the rearview camera or leave the screen blank in reverse, reducing the driver's view behind the vehicle and increasing crash risk. Dealers will update the parking assist software free of charge.

    Official NHTSA recall text
    Component
    BACK OVER PREVENTION:DISPLAY FUNCTION
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2022-2026 Toyota, Lexus, and Subaru Solterra vehicles equipped with a Panoramic View Monitor (PVM) system. Please see the recall report for a complete list of models. A software error may cause the rearview camera to freeze or display a blank screen when the vehicle is in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rear Visibility."
    Consequence
    A rearview camera that fails to display an image can reduce the driver's view behind the vehicle, increasing the risk of a crash.
    Remedy
    Dealers will update the parking assist software, free of charge. Owner letters were mailed January 2, 2026. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers for this recall are 25TB13 and 25LB06. Subaru's number for this recall is WRE25.
  7. Instrument panel may fail to display critical information

    Reported September 11, 2025Model years 2023–2025NHTSA campaign 25V595000591,377 vehicles affected

    A software error at startup may prevent the instrument panel from displaying vehicle speed, brake system information, or tyre pressure warning lights, increasing crash or injury risk. Dealers will update the software over the air free of charge, or inspect the assembly and replace it or update its software for plug-in hybrid vehicles, free of charge.

    Official NHTSA recall text
    Component
    ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2023-2024 Toyota Venza, 2023-2025 RAV4 Prime, RAV4, Highlander, GR Corolla, Crown, 2024-2025 Lexus TX, LS, Toyota Tacoma, Grand Highlander, and 2025 Lexus RX, Toyota Crown Signia, Camry, RAV 4 Plug-in Hybrid (PHEV), and 4 Runner vehicles. Due to an error in the instrument panel software at vehicle startup, the instrument panel may fail to display vehicle speed, brake system, and tire pressure warning lights.
    Consequence
    An instrument panel display that does not show critical information can increase the risk of a crash or injury.
    Remedy
    Dealers will update the instrument panel software over-the-air (OTA) for non-PHEV vehicles, free of charge. For PHEV vehicles, dealers will inspect the instrument panel assembly, and either replace it, or update the software, free of charge. Owner letters were mailed December 5, 2025. Additional letters will be sent, anticipated in May 2026. This is a phased recall. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers for this recall are 25TB08 and 25TA08. Lexus' numbers for this recall are 25LB05 and 25LA05.
  8. Steering column connection may disable driver airbag

    Reported January 29, 2025Model years 2023NHTSA campaign 25V0400001,716 vehicles affected

    An insufficiently welded connection in the steering column spiral cable may separate and deactivate the driver airbag, which may not deploy as intended and increases injury risk in a crash. Dealers will inspect and replace the assembly as needed, free of charge.

    Official NHTSA recall text
    Component
    AIR BAGS:FRONTAL:DRIVER CLOCKSPRING/SPIRAL CASSETTE
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2023 Toyota Corolla, Corolla Cross, Corolla Cross Hybrid, Highlander, Highlander Hybrid, Tacoma, Lexus RX350, 2023-2024 NX250, and NX350 vehicles that may have been incorrectly repaired under previous NHTSA recall number 23V-480. An electrical connection inside the steering column's spiral cable assembly may be insufficiently welded, causing the connection to separate and deactivate the driver's air bag. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
    Consequence
    A deactivated driver's air bag will not deploy as intended, increasing the risk of injury during a crash.
    Remedy
    Dealers will inspect and replace the spiral cable assembly as necessary, free of charge. Owner notification letters were mailed March 17, 2025. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 25TA02. Lexus' number for this recall is 25LA02.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.
  9. Rear seat frame ends may lack a minimum radius

    Reported November 4, 2024Model years 2019–2024DVSA recall R/2024/3881,491 vehicles affected

    Ends of the rear seat-back mid-bar may not have been made with a minimum radius. Install a protective cover on the end of the second-row 40% split seat-back frame mid-bar.

    Official DVSA recall text
    Component
    2nd Row Rear Seat Back Frame On Certain Toyota Highlander
    Defect
    On affected vehicles certain points on the ends of the 40% side of the rear seat-back mid-bar may not have been manufactured with a minimum radius.
    Remedy
    Installation of a protective cover on the second-row rear 40% split seat back frame mid-bar end.
  10. Load capacity label may show incorrect weight values

    Reported July 23, 2024Model years 2023–2024NHTSA campaign 24V54800033,848 vehicles affected

    The load carrying capacity modification label may show inaccurate added weight values, which could lead to overloading and increase crash risk. New labels will be mailed to owners free of charge.

    Official NHTSA recall text
    Component
    EQUIPMENT:OTHER:LABELS
    Defect
    Gulf States Toyota, Inc. (GST) is recalling certain Toyota 2023 GR Supra, 2024 4 Runner, Corolla, Grand Highlander, Grand Highlander Hybrid, Land Cruiser Hybrid, Tacoma, Tacoma Hybrid, 2023-2024 BZ4X, Corolla Cross Hybrid, GR Corolla, GR86, Highlander, Highlander Hybrid, Prius, Prius Prime, Sequoia Hybrid, Tundra, Tundra Hybrid, Venza Hybrid, 2023-2025 Crown, and 2025 Camry Hybrid vehicles equipped with GST accessories. The load carrying capacity modification label may display inaccurate added weight values. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."
    Consequence
    A vehicle with an incorrect maximum capacity weight value may be overloaded, which can increase the risk of a crash.
    Remedy
    GST will mail new labels to owners, free of charge. Owner notification letters were mailed September 16, 2024. Owners may contact GST customer service at 1-800-444-1074. GST's number for this recall is 24R2.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
  11. Tires may be overloaded and fail

    Reported June 18, 2024Model years 2021–2024NHTSA campaign 24V4520004,763 vehicles affected

    The tires may have an insufficient load rating for the vehicle's gross axle weight rating and fail if overloaded, increasing crash risk. The tires and information placard will be inspected and replaced as necessary, free of charge.

    Official NHTSA recall text
    Component
    TIRES
    Defect
    Southeast Toyota Distributors, LLC (SET) is recalling certain 2021-2024 Highlander vehicles. The 20-inch accessory tires with an insufficient load rating for the vehicle's Gross Axle Weight Rating (GAWR) were installed. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."
    Consequence
    Tires with an insufficient load rating can be overloaded and fail, increasing the risk of a crash.
    Remedy
    SET will inspect and replace the tires and information placard, as necessary free of charge. Owner notification letters were mailed August 16, 2024. Owners may contact SET's customer service at 1-866-405-4226. SET's number for this recall is SET24A.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
  12. Tires may be overloaded and fail

    Reported June 6, 2024Model years 2022–2024NHTSA campaign 24V4190004,869 vehicles affected

    The tires may have an insufficient load rating and fail if overloaded, increasing the risk of a crash. The tires will be inspected and replaced as necessary, and a new tire information label will be installed as necessary, free of charge.

    Official NHTSA recall text
    Component
    TIRES
    Defect
    Gulf States Toyota, Inc. (GST) is recalling certain 2022-2024 model year Highlander L and Highlander LE vehicles equipped with the Blackout Package that includes 20" black alloy wheels and tires. The installed tires have an insufficient load rating. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."
    Consequence
    Tires with an insufficient load rating may be overloaded and fail, increasing the risk of a crash.
    Remedy
    GST will inspect and replace the tires as necessary, and install a new tire information label as necessary, free of charge. Owner notification letters were mailed August 8, 2024. Owners may contact GST customer service at 1-800-444-1074. GST's number for this recall is 24R1.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
  13. Occupant classification sensor may prevent air bag deployment

    Reported December 20, 2023Model years 2020–2021NHTSA campaign 23V865000999,901 vehicles affected

    A short circuit may develop in the occupant classification sensor, preventing the front passenger air bag from deploying and increasing injury risk in a crash. Dealers will inspect and replace the sensor as needed, free of charge.

    Official NHTSA recall text
    Component
    AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2021 Avalon, Avalon Hybrid, Corolla, Highlander, Highlander Hybrid, RAV4, RAV4 Hybrid, Lexus ES350, Lexus RX350, Lexus RX450H, 2021 Sienna Hybrid, Lexus ES250, 2020-2022 Camry, Camry Hybrid, and ES300H vehicles. A short circuit may develop in the Occupant Classification System (OCS) sensor, preventing the front passenger air bag from deploying.
    Consequence
    An air bag that does not deploy during a crash increases the risk of injury.
    Remedy
    Dealers will inspect and replace the sensor as necessary, free of charge. Interim letters notifying owners of the safety risk were mailed in February 2024. Some final remedy owner letters were mailed October 31, 2024. Letters will continue to be mailed in phases through January 2026. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 23TB15/23TA15 Lexus 23LB03/23LA03.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
  14. Front bumper mounting tabs may break

    Reported November 27, 2023Model years 2019–2023DVSA recall R/2023/3021,492 vehicles affected

    A minor impact to the lower front bumper cover could break its mounting tabs, allowing the cover, engine under cover and front wheel arch liners to detach while driving. The mounting tabs will be inspected; retention hardware will be fitted, and damaged covers replaced as needed.

    Official DVSA recall text
    Component
    On affected vehicles minor impact to the lower front bumper cover could break the mounting tabs resulting in the lower bumper cover the engine under cover and the front wheel arch liners detaching from the vehicle while driving.
    Defect
    On affected vehicles minor impact to the lower front bumper cover could break the mounting tabs resulting in the lower bumper cover the engine under cover and the front wheel arch liners detaching from the vehicle while driving.�
    Remedy
    Inspect the mounting tabs of the upper front bumper cover for damage if no damage is found modified retention hardware will be fitted. If damage is found the upper and lower front bumper cover will be replaced and modified retention hardware fitted.�
  15. Front bumper cover may detach

    Reported October 26, 2023Model years 2020–2023NHTSA campaign 23V720000750,795 vehicles affected

    A minor impact during normal driving may cause the front lower bumper cover to come loose or detach, creating a road hazard and increasing the risk of a crash. Dealers will repair or replace the upper and lower front bumper covers as needed free of charge.

    Official NHTSA recall text
    Component
    STRUCTURE:BODY:BUMPERS
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2023 Highlander & Highlander Hybrid vehicles. During normal vehicle operation, minor impact to the front lower bumper cover may result in the cover coming loose or detaching.
    Consequence
    A detached front bumper cover can become a road hazard, increasing the risk of a crash.
    Remedy
    Dealers will repair or replace the upper and lower front bumper covers as necessary, free of charge. Owner letters were mailed April 22, 2024. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 23TB12/23TA12.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
  16. Data module may fail to restart, disabling e-call

    Reported October 12, 2023Model years 2023DVSA recall R/2023/279245,943 vehicles affected

    The data communication module may not shut down in time and restart at the next ignition cycle, making the e-call function unavailable. Its software will be updated over the air.

    Official DVSA recall text
    Component
    On affected vehicles there is a possibility that the DCM may not complete the shutdown process within a specific period of time when the ignition is turned off causing the DCM to not restart at the next ignition cycle and making the e-Call function unavailable. As a result the vehicles do not comply with relevant regulations.
    Defect
    On affected vehicles there is a possibility that the DCM may not complete the shutdown process within a specific period of time when the ignition is turned off causing the DCM to not restart at the next ignition cycle and making the e-Call function unavailable. As a result the vehicles do not comply with relevant regulations.
    Remedy
    The software of the DCM (Data Communication Module) will be updated via an Over the Air (OTA) wireless update.
  17. Driver air bag may deactivate

    Reported July 12, 2023Model years 2023NHTSA campaign 23V480000152,927 vehicles affected

    A poorly welded connection in the steering column spiral cable may separate and deactivate the driver air bag, increasing injury risk in a crash. Dealers will inspect and replace the spiral cable assembly if necessary, free of charge.

    Official NHTSA recall text
    Component
    AIR BAGS:FRONTAL:DRIVER CLOCKSPRING/SPIRAL CASSETTE
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2023 Corolla, Corolla Cross, Corolla Cross Hybrid, Highlander, Highlander Hybrid, Tacoma, 2023 Lexus RX350, RX350 Hybrid, RX500 Hybrid, 2023-2024 Lexus NX250, NX350, and NX350 Hybrid vehicles. An electrical connection inside the steering column's spiral cable assembly may be insufficiently welded, causing the connection to separate and deactivate the driver's air bag. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
    Consequence
    A deactivated driver's air bag that does not deploy as intended increases the risk of injury during a crash.
    Remedy
    Dealers will inspect and replace the spiral cable assembly, if necessary, free of charge. Owner notification letters were mailed September 8, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TA08. Lexus' number for this recall is 23LA02.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
  18. Seat-back frames may not meet radius requirements

    Reported June 20, 2022Model years 2020–2021DVSA recall R/2022/165EU Safety Gate A12/00977/22656 vehicles affected

    Some points on the seat-back frames may not meet minimum radius criteria and do not comply with ECE UNR17. The seat-back frame will be modified.

    Official DVSA recall text
    Component
    SPECIFIC POINTS ON THE FRONT SEAT BACK FRAMES WERE NOT MANUFACTURED WITH THE MINIMUM RADIUS CRITERIA AND DO NOT COMPLY WITH ECE UNR17
    Defect
    Certain specific points on the seat-back frames were not manufactured with the minimum radius criteria. In this condition these seat-back frames do not comply with ECE UNR17.
    Remedy
    Modify the seat back frame
  19. Load capacity label may fade

    Reported May 6, 2022Model years 2022NHTSA campaign 22V310000661 vehicles affected

    The load carrying capacity label may fade and become illegible, potentially allowing the vehicle to be overloaded and increasing crash risk. Owners will receive a replacement label and instructions free of charge.

    Official NHTSA recall text
    Component
    EQUIPMENT:OTHER:LABELS
    Defect
    Gulf States Toyota, Inc. (GST) is recalling certain 2022 4Runner, Tacoma, Highlander, and Highlander Hybrid vehicles. The load carrying capacity modification labels may not be permanent and can fade, becoming illegible. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."
    Consequence
    An illegible label may allow the vehicle to be overloaded, increasing the risk of a crash.
    Remedy
    GST will notify owners by mail, including a replacement load carrying capacity modification label for their vehicle and detailed replacement instructions, free of charge. Owner notification letters were mailed June 30, 2022. Owners may contact GST customer service at 1-800-444-1074. GST's number for this recall is 22R1.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
  20. Stability control may stay off after restart

    Reported April 13, 2022Model years 2020–2022NHTSA campaign 22V239000458,110 vehicles affected

    The stability control system may not turn on after restart if the driver previously disabled it. Driving with the system deactivated increases crash risk. Dealers will update the control unit software, free of charge.

    Official NHTSA recall text
    Component
    ELECTRONIC STABILITY CONTROL (ESC):CONTROL MODULE:SOFTWARE
    Defect
    Toyota Engineering & Manufacturing (Toyota) is recalling certain 2022 Lexus LX 600, Lexus NX 350h, Lexus NX 450h+, Toytoa RAV4 Hybrid, 2021-2022 Lexus LS 500h, Toyota Mirai, RAV4 PRIME, Sienna, Venza, and 2020-2022 Toyota Highlander Hybrid vehicles. The Skid Control ECU software may not turn on the Vehicle Stability Control (VSC) system when the vehicle is restarted after the driver has disabled the VSC system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."
    Consequence
    Driving with a deactivated stability control system increases the risk of a crash.
    Remedy
    Dealers will update the Skid Control ECU software, free of charge. Owner notification letters were mailed May 27, 2022. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 22TA03. Lexus' number for this recall is 22LA01.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
  21. eCall system may fail when needed

    Reported November 15, 2021Model years 2020–2021DVSA recall R/2021/315212,600 vehicles affected

    The emergency calling system may not work when required. The remedy is to inspect the system and update DCM software; if the DCM is damaged, replace it with updated software.

    Official DVSA recall text
    Component
    THE EMERGENCY CALLING SYSTEM (eCall) MAY NOT FUNCTION WHEN REQUIRED
    Defect
    The emergency calling system (eCall) may not function when required.
    Remedy
    Inspect the emergency calling system and update DCM software. If the DCM is found to be damaged replace it with updated software.
  22. Low-pressure fuel pump may fail

    Reported November 4, 2020Model years 2017–2019NHTSA campaign 20V6820001,525,742 vehicles affected

    The fuel pump inside the tank may fail, causing the engine to stall while driving and increasing crash risk. Dealers will replace the fuel pump assembly with an improved one free of charge.

    Official NHTSA recall text
    Component
    FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2018-2019 4Runner, 2019-2020 Avalon, 2019 Corolla Hatchback, 2017-2019 Highlander, 2018-2020 Camry, 2020 Corolla, 2018-2019 Land Cruiser, 2017-2020 Tacoma, 2019-2020 RAV4, 2019-2020 Sequoia, 2017-2020 Sienna, 2019-2020 Tundra, 2018-2020 Lexus ES350, 2017 Lexus GS200t, 2017-2019 Lexus GS350, 2019 Lexus GS300, 2018-2020 Lexus LC500h, 2019-2020 Lexus LS500, 2018-2019 Lexus GX460, 2017 Lexus IS200t, 2019 Lexus IS300, 2019 Lexus IS350, 2018-2020 Lexus LC500, 2018 Lexus LS500, 2019 Lexus LS500h, 2018-2019 Lexus LX570, 2017 Lexus RC200t, 2019 Lexus RC300, RC350, 2017 and 2019-2020 Lexus RX350, 2018-2020 RX350L, 2019 Lexus UX200, 2018-2019 Lexus NX300 vehicles. The low-pressure fuel pump inside the fuel tank may fail.
    Consequence
    If the fuel pump fails, the engine can stall while driving, increasing the risk of a crash.
    Remedy
    Toyota will notify owners, and dealers will replace the fuel pump assembly with an improved one, free of charge. Owners of specific models were notified that remedy parts were available starting January 21, 2021. Owners of other models will be notified as remedy parts become available. Remedy parts should be available for all affected vehicles by late March 2021. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Note: This recall is an expansion of recall 20V-012. Toyota's number for this recall is 20TA02. Lexus' number for this recall is 20LA01.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  23. Front seat trim may affect side air bag deployment

    Reported October 14, 2020Model years 2020NHTSA campaign 20V6330003,121 vehicles affected

    Incorrect front seat trim covers may prevent a seat-mounted side air bag from deploying properly, increasing the risk of injury in a crash. Dealers will inspect the front seats and replace the covers as needed, free of charge.

    Official NHTSA recall text
    Component
    SEATS
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020 Highlander and Highlander hybrid vehicles. Incorrect seat trim covers on one or both of the front seats can prevent the seat-mounted side air bag from deploying properly.
    Consequence
    Improper deployment of the seat-mounted side air bag increases the risk of injury in the event of a crash.
    Remedy
    Toyota will notify owners, and dealers will inspect the front seats and replace the seat trim covers as necessary, free of charge. The recall began December 11, 2020. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 20TB14 / 20TA14.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  24. Engine may stall during stop and restart operation

    Reported March 19, 2020Model years 2020NHTSA campaign 20V16200038,810 vehicles affected

    An engine control unit programming error may prevent proper fuel supply when using the stop and restart feature, causing the vehicle to stall and increasing crash risk. Dealers will reprogram the unit free of charge.

    Official NHTSA recall text
    Component
    ENGINE
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020 Highlander vehicles equipped with a 3.5 L, V6 (2GR-FKS) gasoline engine. Due to an Engine Control Unit (ECU) programming error, fuel may not be correctly supplied to the engine while using the stop and restart feature.
    Consequence
    Improper fuel supply programming can result in a vehicle stall, increasing the risk of a crash.
    Remedy
    Toyota will notify owners, and dealers will reprogram the ECU, free of charge. The recall began May 15, 2020. Owners may contact Toyota customer service at 1-888-270-9371. Toyota's number for this recall is 20TA06.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  25. Fuel pump may fail and stall the engine

    Reported January 13, 2020Model years 2018–2019NHTSA campaign 20V0120001,830,752 vehicles affected

    The low-pressure fuel pump may fail, causing the engine to stall while driving and increasing crash risk. Dealers will replace the fuel pump free of charge.

    Official NHTSA recall text
    Component
    FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) recalled certain 2018-2019 4Runner, Highlander, Camry, Land Cruiser, Sequoia, Sienna, Tacoma and Tundra, and Lexus RC 300, RC 350, GS 350, GX 460, IS 300, LC 500, LS 500, LX 570, RX 350L, and 2019 Toyota Avalon and Corolla, and certain Lexus NX 300, and ES 350 vehicles on January 13, 2020. On March 4, 2020, Toyota expanded the recall to include certain 2014-2015 Toyota 4Runner and Land Cruiser, 2018 Avalon, Corolla, 2014 FJ Cruiser, 2017 Sienna and Lexus 2018 ES 350, 2018-2019 GS 300, 2013-2014 GS350, 2014-2015 GX 460, IS 350 and LX 570, 2014 IS F, 2018-2019 IS 350, LC 500H and LS 500H, 2013-2015 LS 460, 2015 NX 200T and RC350, 2017 RC 200T and RX 350. Toyota also removed the 2018-2019 Toyota 4Runner and Land Cruiser and 2018-2019 Lexus GX 460 and LX 570 and 2019 NX300 from inclusion in this recall. On March 19, 2020, Toyota expanded the recall to include 2015 Lexus GS350 vehicles. The low-pressure fuel pump inside the fuel tank may fail.
    Consequence
    If the fuel pump fails, the engine can stall while driving, increasing the risk of a crash.
    Remedy
    Toyota will notify owners, and dealers will replace the fuel pump, free of charge. The recall began May 4, 2020. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are 20TB02 and 20TA02 for Toyota vehicles and 20LB01 and 20LA01 for Lexus vehicles.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  26. Load capacity label may become illegible

    Reported March 27, 2019Model years 2019NHTSA campaign 19V2440003,634 vehicles affected

    The load capacity label may become unreadable, so drivers may unknowingly overload the vehicle and increase crash risk. Dealers will provide corrected labels free of charge.

    Official NHTSA recall text
    Component
    EQUIPMENT:OTHER:LABELS
    Defect
    Gulf States Toyota (GST) is recalling certain 2019 C-HR, 4Runner, Avalon, Avalon Hybrid, Camry, Camry Hybrid, Highlander, Land Cruiser, Prius, RAV4, Sequoia, Tacoma, Sienna, Tundra and Yaris vehicles. The text on the load capacity label may become illegible. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 110, "Tire Selection and Rims."
    Consequence
    If the driver cannot read the label, they may unknowingly overload the vehicle, increasing the risk of a crash.
    Remedy
    GST will notify owners, and dealers will provide corrected load carrying capacity modification labels, free of charge. The recall began May 24, 2019. Owners may contact GST customer service at 1-800-444-1074. GST's number for this recall is 19R1.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  27. Brake booster pump may cause sudden loss of assist

    Reported April 3, 2018Model years 2018NHTSA campaign 18V2110006,046 vehicles affected

    An improperly machined brake booster vacuum pump rotor may cause a sudden loss of brake assist, increasing the risk of a crash. Dealers will replace the pump, free of charge.

    Official NHTSA recall text
    Component
    SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2018 Toyota Camry and Highlander vehicles, 2017 Toyota Sienna and Tacoma vehicles and 2017 Lexus RX350 vehicles. During the manufacturing process, the oil galley in the rotor for the brake booster vacuum pump assembly may have been improperly machined possibly resulting in a sudden loss of brake assist.
    Consequence
    A sudden loss of braking assist can increase the risk of a crash.
    Remedy
    Toyota will notify owners, and dealers will replace the brake booster vacuum pump, free of charge. The recall began on May 9, 2018. Owners may contact Toyota customer service at 1-888-270-9371, or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0K/JLD.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  28. Load capacity label may be incorrect

    Reported December 20, 2017Model years 2018NHTSA campaign 17V831000649 vehicles affected

    An incorrect load capacity label may lead to overloading the vehicle, increasing crash risk. Corrected labels will be provided, free of charge.

    Official NHTSA recall text
    Component
    EQUIPMENT:OTHER:LABELS
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2017-2018 Toyota 4Runner and Tundra, 2018 Toyota Highlander, RAV4 and Lexus GX460 and 2017 Toyota Sienna and Tacoma vehicles. These vehicles may have incorrect load carrying capacity modification labels. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 110, "Tire Selection and Rims."
    Consequence
    An incorrect load information label can result in the operator overloading the vehicle and increasing the risk of a crash.
    Remedy
    Toyota will notify owners and provide them with corrected labels, free of charge. The recall began on January 23, 2018. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's numbers for this recall are H0Z for Toyota vehicles, and HLF for Lexus vehicles.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  29. Roof rail fasteners may loosen

    Reported August 23, 2017Model years 2017NHTSA campaign 17V5200001,121 vehicles affected

    Improperly torqued roof rail fasteners may loosen, allowing the rails to detach and become a road hazard that increases crash risk. Dealers will inspect and properly torque the fasteners free of charge.

    Official NHTSA recall text
    Component
    EQUIPMENT
    Defect
    Gulf States Toyota, Inc. (GST) is recalling certain 2017 Toyota Highlander and Highlander Hybrid vehicles equipped with accessory roof rail cross bars. The fasteners for the roof rails may not be torqued properly.
    Consequence
    The roof rails may loosen and possibly detach from the vehicle, becoming a road hazard and increasing the risk of a crash.
    Remedy
    GST will notify owners, and dealers will inspect and properly torque the fasteners, free of charge. The recall began September 29, 2017. Owners may contact GST customer service at 1-800-444-1074. GST's number for this recall is 17R3.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  30. Spare tire may have incorrect pressure

    Reported May 2, 2017Model years 2017NHTSA campaign 17V295000409 vehicles affected

    The spare tire may not be inflated to the pressure shown on the tire pressure label and may not perform as intended, increasing crash risk. Dealers will inspect the spare tires and adjust their pressure as needed, free of charge.

    Official NHTSA recall text
    Component
    TIRES:TEMPORARY/EMERGENCY SPARE TIRE
    Defect
    Gulf States Toyota, Inc. (Gulf States) is recalling certain 2017 4Runner , 86, Avalon, Camry, Camry Hybrid, Corolla, Corolla iM, Highlander, Highlander Hybrid, Prius, Prius C, RAV4, RAV4 Hybrid, Sienna and Yaris vehicles. The spare tire air pressure was not adjusted to the proper pressure as stated on the Tire Pressure Label.
    Consequence
    A spare tire that is not inflated to the proper value may not perform as intended, increasing the risk of a crash.
    Remedy
    Gulf States will notify owners, and dealers will inspect the spare tires, adjusting their pressure as necessary, free of charge. The recall began June 15, 2017. Owners may contact Gulf States customer service at 1-800-444-1074. Toyota's number for this recall is 17R2.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  31. Brake fluid sensor wiring may be disconnected

    Reported October 24, 2016Model years 2016NHTSA campaign 16V7750007,056 vehicles affected

    The brake fluid level sensor may not be connected to its wiring, so it may not detect low fluid. Reduced braking performance could increase crash risk. Dealers will inspect and connect the wiring as needed, free of charge.

    Official NHTSA recall text
    Component
    ELECTRICAL SYSTEM:WIRING
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2016 Highlander vehicles manufactured May 26, 2016, to September 16, 2016. The brake fluid level sensor may not be connected to the wire harness, preventing the sensor from detecting the brake fluid level. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 135, "Light Vehicle Brake Systems."
    Consequence
    If the brake fluid level is low and is not detected, the braking performance may be decreased, increasing the risk of a crash.
    Remedy
    Toyota will notify owners, and dealers will inspect and, as necessary, connect the wire harness to the sensor, free of charge. The recall began November 14, 2016. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this G03.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  32. Load capacity label may show incorrect weight

    Reported June 9, 2016Model years 2016NHTSA campaign 16V4200004,253 vehicles affected

    The load carrying capacity label may not account for the added weight of accessories. The incorrect information could lead to overloading and increase crash risk. A corrected label will be provided free of charge.

    Official NHTSA recall text
    Component
    EQUIPMENT:OTHER:LABELS
    Defect
    Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2016 Toyota Camry and Highlander, 2015-2016 Toyota Tundra, Scion FR-S, and tC vehicles. The Load Carrying Capacity Modification Label may not reflect the correct added weight of the installed accessories. As a result, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims for Passenger Cars."
    Consequence
    An incorrect label may lead an owner to overload the vehicle, increasing the risk of a crash.
    Remedy
    SET will notify owners, and provide a corrected label for placement over the inaccurate label, free of charge. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  33. Seat heater wiring may short circuit

    Reported June 2, 2016Model years 2005–2011NHTSA campaign 16V3960007,749 vehicles affected

    Seat cushion compression may damage the seat heater wiring, allowing its copper heating element to short circuit and increasing fire risk. Dealers will disconnect the seat heaters free of charge, and the purchase price of the accessory will be refunded.

    Official NHTSA recall text
    Component
    SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER
    Defect
    Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.
    Consequence
    If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.
    Remedy
    SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  34. Power window switch may overheat and melt

    Reported December 1, 2015Model years 2005–2010DVSA recall R/2015/206863,142 vehicles affected

    A coating issue in the driver's power window master switch may cause a short circuit, overheating and melting. The switch will be inspected and coated; it will be replaced if signs of malfunction are found.

    Official DVSA recall text
    Component
    RISK OF FIRE
    Defect
    Affected vehicles are equipped with a driver�s side Power Window Master Switch (PWMS) containing sliding electrical contact modules. These modules may not have been incorrectly coated during the manufacturing process. This may cause a short circuit which could cause the switch to overheat and melt
    Remedy
    Inspect switch and apply coating. If switch indicates signs of malfunction it should be replaced.
  35. Power window switch may overheat and melt

    Reported October 22, 2015Model years 2008–2011NHTSA campaign 15V6890001,814,284 vehicles affected

    Insufficient lubricant on the power window switch contacts may let debris or moisture cause a short circuit. The switch may overheat and melt, increasing the risk of fire. Dealers will inspect the switch, lubricate it if no abnormality is found, or replace its circuit board if needed, free of charge.

    Official NHTSA recall text
    Component
    VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
    Defect
    Toyota Motor Company (Toyota) is recalling certain model year 2009-2011 Tundra, Sequoia, Corolla, Corolla Matrix and Scion xB, 2008-2011 Highlander and Highlander Hybrid, 2007 Camry and Camry Hybrid, 2009 Camry and Camry Hybrid, 2006-2011 RAV4, 2006-2010 Yaris, and 2009-2010 Scion xD and Pontiac Vibe vehicles. During the manufacturing of the Power Window Master Switch (PWMS), grease lubricant may have been inconsistently applied to the sliding electrical contacts.
    Consequence
    If the sliding electrical contacts are not protected by lubricant, debris and moisture that get into the switch may cause a short circuit and the switch assembly may overheat and melt, increasing the risk of a fire.
    Remedy
    Toyota will notify owners, and dealers will inspect the switch, applying a lubricant if no abnormality is found. If abnormality is found, the PWMS circuit board will be replaced, free of charge. The recall is expected to begin December 20, 2015. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is C0M.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  36. Electric power steering may fail

    Reported March 13, 2015Model years 2015NHTSA campaign 15V144000110,085 vehicles affected

    Damage to a steering control unit component may cause the electric power steering system to fail over time. An unexpected loss of steering assist increases crash risk. Dealers will check the unit or steering column serial number and replace affected control units, free of charge.

    Official NHTSA recall text
    Component
    STEERING:ELECTRIC POWER ASSIST SYSTEM
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2015 Camry, Camry Hybrid, Highlander, and Highlander Hybrid, and 2014-2015 Rav4 vehicles. A component of the electric power steering (EPS) electronic control unit (ECU) may have been damaged during the manufacturing process. Over time, this damage may result in failure of the electric power steering system.
    Consequence
    An unexpected loss of power steering increases the risk of a crash.
    Remedy
    Toyota will notify owners, and dealers will inspect the serial number of the EPS ECU or steering column assembly. If the number is within the affected range, the EPS ECU will be replaced, free of charge. The recall began on May 7, 2015. Owners may contact Toyota customer service at 1-800-331-4331.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  37. Seat heater wiring may short

    Reported November 19, 2014Model years 2006–2011NHTSA campaign 14V7430003,233 vehicles affected

    Seat cushion compression may damage heater wiring, which could short and cause the seat to burn and injure an occupant. Dealers will disconnect heaters with copper strand elements and refund the seat heater accessory purchase price free of charge.

    Official NHTSA recall text
    Component
    SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER
    Defect
    Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.
    Consequence
    Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.
    Remedy
    SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  38. Fuel delivery pipe may leak

    Reported September 19, 2014Model years 2014NHTSA campaign 14V57600015,872 vehicles affected

    Fuel may leak from a delivery pipe in the engine compartment, creating a fire risk if it reaches an ignition source. Dealers will replace suspect fuel delivery pipes free of charge.

    Official NHTSA recall text
    Component
    FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2014 Toyota Avalon, Camry, Sienna, and Highlander and model year 2015 Lexus RX350 vehicles. Fuel may leak from the one of the fuel delivery pipes in the engine compartment.
    Consequence
    A fuel leak in the presence of an ignition source increases the risk of a fire.
    Remedy
    Toyota will notify owners, and dealers will replace any of the suspect fuel delivery pipes free of charge. The recall began November 17, 2014. Owners may contact Toyota customer service at 1-800-331-4331.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  39. Second row seat may not lock into the seat track

    Reported May 22, 2014Model years 2014NHTSA campaign 14V274000231 vehicles affected

    The second row right seat may not fully lock in some forward positions and could move in a crash, increasing the risk of injury. Dealers will inspect and, if needed, replace the seat free of charge.

    Official NHTSA recall text
    Component
    SEATS:MID/REAR ASSEMBLY
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2014 Highlander vehicles manufactured April 23, 2014, through April 29, 2014. The affected vehicles may have a second row right-hand seat assembly that does not fully lock into the inboard seat track in the forward first, second and third adjusting positions. As such, these vehicles do not conform to Federal Motor Vehicle Safety Standard (FMVSS) number 207, "Seating Systems."
    Consequence
    If the seat does not fully lock into the inboard seat track, the seat could move, increasing the risk of injury to an occupant in the event of a crash.
    Remedy
    Toyota will notify owners, and dealers will inspect and, if necessary, replace the second row right-hand seat, free of charge. The recall began in July 2014. Owners may contact Toyota customer service at 1-800-331-4331.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  40. Air bag software may use the wrong belt setting

    Reported May 22, 2014Model years 2014NHTSA campaign 14V27200048,840 vehicles affected

    Incorrect air bag control unit software may set the front passenger seat belt force limiter for a small occupant regardless of the passenger's size. A larger occupant may not be properly restrained in a crash. Dealers will update the software free of charge.

    Official NHTSA recall text
    Component
    ELECTRICAL SYSTEM:SOFTWARE
    Defect
    Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2014 Highlander and Highlander Hybrid vehicles. The affected vehicles may have improper software installed in the air bag electronic control unit (ECU) for the operation of the front passenger seat belt force limiter, and as a result, the force limiter may use the restraint setting designed for small occupants, such as those that weigh approximately 110 pounds, for all occupants regardless of their size. As such, some of these vehicles do not conform to Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."
    Consequence
    In the event of a crash, a larger front passenger seat occupant may not be properly restrained and be at an increased risk of injury.
    Remedy
    Toyota will notify owners, and dealers will install a software update in the air bag electronic control unit, free of charge. The recall began on June 27, 2014. Owners may contact Toyota customer service at 1-800-331-4331.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  41. Steering cable may damage driver's airbag connection

    Reported April 9, 2014Model years 2008–2010NHTSA campaign 14V1680001,486,413 vehicles affected

    Turning the steering wheel may damage a flexible cable in the spiral cable assembly, cutting the driver's airbag connection and deactivating the airbag. The remedy is not yet specified in the recall text; owners will be notified when parts are available.

    Official NHTSA recall text
    Component
    AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE
    Defect
    Toyota is recalling certain model year 2006-2008 RAV4, 2006-2010 Yaris, 2008-2010 Highlander, and 2009-2010 Tacoma, Corolla, Corolla Matrix and General Motors Pontiac Vibe vehicles. In the affected vehicles, the steering column assembly contains electrical connections to the driver's airbag module housed in a spiral cable assembly, which includes a Flexible Flat Cable (FFC). Due to the shape and location of the FFC's retainer, the FFC could become damaged when the steering wheel is turned.
    Consequence
    If the FFC is damaged, connectivity to the driver's air bag module could be lost and the air bag deactivated. The failure of the driver's air bag to deploy in the event of a crash that typically necessitates deployment increases the risk of injury to the driver.
    Remedy
    Toyota will notify the Toyota vehicle owners, and General Motors will notify the Pontiac Vibe owners. Toyota sent owners an interim notification letter in May 2014 to advise owners of the recall. Toyota will mail owners a second letter when remedy parts are available. General Motors sent Pontiac Vibe owners an Interim letter on June 20, 2014 notifying them that parts are currently unavailable. General Motors sent notices to the Pontiac Vibe owners on September 15, 2014, that a remedy is available. The recall began on October 27, 2014. Owners may contact Toyota at 1-800-331-4331. Owners may contact General Motors at 1-800-762-2737.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  42. Second-row seat may not lock in place

    Reported March 27, 2014Model years 2013NHTSA campaign 14V14800046,757 vehicles affected

    The left second-row seat may not lock in certain adjustment positions, increasing the risk of injury in a crash. Dealers will modify the seat so it locks into the track free of charge.

    Official NHTSA recall text
    Component
    SEATS
    Defect
    Toyota is recalling certain model year 2013 Highlander vehicles manufactured March 13, 2013, through August 6, 2013. In the affected vehicles, the second row left hand seat may not lock in place when positioned in the forward front or second adjusting position. As such, the vehicles do not conform to Federal Motor Vehicle Safety Standard (FMVSS) number 207, "Seating Systems."
    Consequence
    If the seat does not lock into the seat track, there may be an increased risk of injury to an occupant in the event of a crash.
    Remedy
    Toyota will notify owners, and dealers will modify the second row left hand seat so that it will lock into the seat track, free of charge. The recall began on May 21, 2014. Owners may contact Toyota at 1-800-331-4331.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  43. Third-row middle seat belt may not be secured

    Reported February 7, 2014Model years 2014NHTSA campaign 14V0510007,067 vehicles affected

    The third-row middle seat belt may not be properly secured to the floor, increasing the risk of injury in a crash. Dealers will inspect the anchor and secure it if necessary, free of charge.

    Official NHTSA recall text
    Component
    SEAT BELTS:REAR/OTHER
    Defect
    Toyota is recalling certain model year 2014 Highlander vehicles manufactured November 20, 2013, through January 18, 2014. The third row middle seat belt assembly might not have been properly secured to the vehicle floor anchorage during vehicle assembly. As such, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 210, "Seat Belt Assembly Anchorages."
    Consequence
    A seat belt that is not properly secured to its anchorage could increase the risk of injury to an occupant in the event of a crash.
    Remedy
    Toyota will notify owners, and dealers will inspect the third row middle seat belt anchor, and, if necessary, properly secure it to the vehicle floor anchorage, free of charge. The recall is expected to begin in March 2014. Owners may contact Toyota at 1-800-331-4331.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  44. Inverter transistors may overheat and fail

    Reported September 4, 2013Model years 2006–2010NHTSA campaign 13V396000133,081 vehicles affected

    Transistors in the inverter may be heat damaged, triggering warning lights and limiting drivability. The hybrid system could shut down while driving and stall the vehicle. Dealers will replace the inverter power module free of charge.

    Official NHTSA recall text
    Component
    HYBRID PROPULSION SYSTEM: INVERTER
    Defect
    Toyota is recalling certain model year 2006-2010 Highlander hybrid vehicles manufactured February 16, 2005, through July 29, 2010; and model year 2006-2008 Lexus RX400h vehicles manufactured February 23, 2005, through December 2, 2008. The Intelligent Power Module (IPM) inside the inverter module may contain transistors that have higher operating temperatures than the solder can support and the transistors may be heat damaged by the solder. If this occurs, various warning lamps, including the malfunction indicator lamp, slip indicator light, brake system warning light, and master warning light, will be illuminated on the instrument panel.
    Consequence
    The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. It is possible that the hybrid system will shut down while the vehicle is being driven, causing the vehicle to stall unexpectedly, increasing the risk of a crash.
    Remedy
    Toyota will notify owners, and dealers will replace the IPM free of charge. Owners may contact Toyota at 1-800-331-4331. Vehicles that had their IPM replaced under recall 11V-342 are not affected by this campaign.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  45. Weight label may be inaccurate

    Reported April 9, 2013Model years 2010–2013NHTSA campaign 13V1230007,525 vehicles affected

    An inaccurate label may lead to overloading the vehicle or tires. Overloading can cause tire failure and a crash. Owners will receive a corrected label with installation instructions; some vehicles need additional remedies still being developed.

    Official NHTSA recall text
    Component
    EQUIPMENT:OTHER:LABELS
    Defect
    Southeast Toyota is recalling certain model year 2008 and 2010-2013 Toyota Tundra, 2010-2012 Rav4, 2012 Toyota Sequoia, 2010-2011 Toyota Corolla, 2010-2011 Toyota Camry and Camry Hybrid, 2010-2013 Toyota Highlander and Highlander Hybrid, 2010-2013 Toyota FJ Cruiser, 2011 Toyota Land Cruiser, 2010-2013 Toyota Venza, 2010-2011 Toyota 4Runner, 2010-2013 Toyota Tacoma, 2011-2012 Toyota Sienna, 2012 Toyota Prius, 2013 Scion FR-S, 2011 Scion XD, 2011 Scion XB, and 2012 Scion TC vehicles. These vehicles were sold with labels that were outside the allowable one percent of accuracy of actual weight added. Thus, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) Number 110, "Tire Selection and Rims."
    Consequence
    An inaccurate label could lead to owners overloading their vehicles and tires. An overloaded vehicle can result in a tire failure which may result in a vehicle crash, personal injury, or property damage.
    Remedy
    Southeast Toyota will notify owners and provide a corrected label with instructions concerning its installation. A small group of the affected vehicles will need additonal remedies which are still being developed. The recall began on May 28, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  46. Passenger seat sensing system may be out of calibration

    Reported January 16, 2013Model years 2009–2013NHTSA campaign 13V0140003,235 vehicles affected

    If the passenger seat occupant sensing system is out of calibration, the front airbag may not deploy or may deploy inappropriately for the passenger's size and position, increasing injury risk in a crash. Dealers will test and recalibrate the sensors as needed.

    Official NHTSA recall text
    Component
    SEATS
    Defect
    Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.
    Consequence
    If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.
    Remedy
    Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  47. Power window master switch may overheat

    Reported October 10, 2012Model years 2008NHTSA campaign 12V4910002,519,424 vehicles affected

    A lubrication issue may cause the power window master switch to malfunction and overheat. It may melt and possibly cause a fire. Dealers will inspect and apply special grease or replace a damaged switch, free of charge.

    Official NHTSA recall text
    Component
    VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
    Defect
    Toyota is recalling certain model year 2007-2009 Camry, Camry Hybrid, RAV4, Corolla, Corolla Matrix, Tundra, Sequoia, Highlander, Highlander Hybrid, Yaris, Scion xB, Scion xD and Pontiac Vibe vehicles. The power window master switch assemblies in some of these vehicles were built using a less precise process for lubricating the internal components of the switch assemblies. Irregularities in this lubrication process may cause the power window master switch assemblies to malfunction and overheat.
    Consequence
    If the switch overheats, it may melt, possibly resulting in a fire.
    Remedy
    Toyota will notify its owners, and dealers will inspect the switch and apply a special grease that inhibits heat build up or replace any switch damaged by the defect, free of charge. Toyota owners that experience a problem with a switch should not attempt to make repairs, but should contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331. General Motors will contact the Pontiac Vibe owners affected by this recall and GM dealers will inspect and repair switches as necessary. Those owners may contact Pontiac Customer Care at 1-800-762-2737.
    Notes
    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
  48. Crankshaft pulley may misalign

    Reported November 9, 2011Model years 2004–2006NHTSA campaign 11V539000420,326 vehicles affected

    Insufficient adhesive may let the crankshaft pulley’s outer ring misalign, causing noise or a battery warning light. The power steering belt may come off, increasing steering effort. Dealers will check the pulley and replace it at no charge if it was made by the specified supplier.

    Official NHTSA recall text
    Component
    ENGINE AND ENGINE COOLING
    Defect
    TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.
    Consequence
    IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.
    Remedy
    TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING EARLY JANUARY 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
    Notes
    OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
  49. Hybrid inverter may cause the vehicle to stall

    Reported June 29, 2011Model years 2006–2007NHTSA campaign 11V34200082,273 vehicles affected

    Inadequately soldered inverter transistors may be damaged by heat during high-load driving. The vehicle may enter limp-home mode or the hybrid system may shut down and cause an unexpected stall, increasing crash risk. Dealers will inspect the inverter and replace the module if it contains suspect transistors, free of charge.

    Official NHTSA recall text
    Component
    ELECTRICAL SYSTEM
    Defect
    TOYOTA IS RECALLING CERTAIN MODEL YEAR 2006-2007 HIGHLANDER HYBRID AND LEXUS RX400H PASSENGER CARS MANUFACTURED FROM FEBRUARY 16, 2005, THROUGH AUGUST 30, 2006. A MODULE INSIDE THE INVERTER MODULE MAY CONTAIN INADEQUATELY SOLDERED TRANSISTORS THAT DURING HIGH-LOAD DRIVING, MAY BE DAMAGED BY HEAT CAUSED BY THE LARGE CURRENT. IF THIS OCCURS, VARIOUS WARNING LAMPS, INCLUDING THE MALFUNCTION INDICATOR LAMP, SLIP INDICATOR LIGHT, BRAKE SYSTEM WARNING LIGHT, AND MASTER WARNING LIGHT, WILL BE ILLUMINATED ON THE INSTRUMENT PANEL.
    Consequence
    THE VEHICLE MAY ENTER A FAIL-SAFE/LIMP-HOME MODE THAT LIMITS THE DRIVABILITY OF THE VEHICLE. IT IS POSSIBLE THAT THE HYBRID SYSTEM WILL SHUT DOWN WHILE THE VEHICLE IS BEING DRIVEN, CAUSING THE VEHICLE TO STALL UNEXPECTEDLY, INCREASING THE RISK OF A CRASH.
    Remedy
    TOYOTA/LEXUS MAILED AN INTERIM OWNER NOTIFICATION ON JULY 19, 2011 TO ADVISE OWNERS OF THIS RECALL AND THE FACT THAT THEY WILL RECEIVE A FUTURE NOTICE WHEN PARTS BECOME AVAILABLE TO COMPLETE REPAIRS. TOYOTA DEALERS WILL INSPECT THE HYBRID INVERTER PRODUCTION NUMBER TO DETERMINE WHETHER THE INVERTER CONTAINS SUSPECT TRANSISTORS AND REPLACE THE MODULE FREE OF CHARGE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
    Notes
    OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
  50. Airbag sensors may trigger airbags unexpectedly

    Reported April 21, 2011Model years 2008NHTSA campaign 11V245000307,848 vehicles affected

    If both roll detection sensors fail nearly simultaneously, the curtain shield airbag and seat belt pretensioner could activate unexpectedly and injure an occupant. The airbag sensor assembly will be replaced with one containing improved sensors free of charge.

    Official NHTSA recall text
    Component
    AIR BAGS:SIDE/WINDOW
    Defect
    TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2007-2008 RAV4 VEHICLES. IN THE CURTAIN SHIELD AIRBAG (CSA) SYSTEM, THERE ARE TWO SENSORS IN THE AIRBAG SENSOR ASSEMBLY WHICH ARE DESIGNED TO DETECT VEHICLE ROLL ANGLE. IF ONE OF THESE SENSORS MALFUNCTIONS, THE AIRBAG WARNING LIGHT (MALFUNCTION INDICATOR LIGHT: MIL) WILL ILLUMINATE AND THE ROLL DETECTION SYSTEM WILL BE SUSPENDED; HOWEVER, THE AIRBAG CSA REMAINS AVAILABLE IN THE EVENT OF A SIDE CRASH. IF BOTH SENSORS FAIL NEARLY SIMULTANEOUSLY AFTER INITIAL AIRBAG SYSTEM CHECK, THE CSA AND THE SEAT BELT PRETENSIONER COULD BE INADVERTENTLY ACTIVATED.
    Consequence
    INADVERTENT ACTIVATION OF THE CSA AND/OR THE SEAT BELT PRETENSIONER CAN CAUSE INJURY TO A VEHICLE OCCUPANT.
    Remedy
    TOYOTA WILL REPLACE THE AIRBAG SENSOR ASSEMBLY WITH A NEW ONE CONTAINING IMPROVED ROLL RATE SENSORS, FREE OF CHARGE. TOYOTA INTENDS TO SEND AN INTERIM OWNER NOTIFICATION TO OWNERS EARLY TO MID-MAY, 2011 WHEN SUFFICIENT PARTS AND REMEDY BECOMES AVAILABLE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
    Notes
    TOYOTA SAFETY RECALL NO. BOE-B1E.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
  51. Carpet cover may interfere with accelerator pedal

    Reported February 24, 2011Model years 2004–2006NHTSA campaign 11V112000769,379 vehicles affected

    If its retention clip is not fitted correctly, the carpet cover may interfere with the accelerator pedal, which could stick partly depressed and make it difficult to stop. Dealers will replace the cover with a newly designed one, free of charge.

    Official NHTSA recall text
    Component
    VEHICLE SPEED CONTROL:ACCELERATOR PEDAL
    Defect
    TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOOR CARPET COVER, WHICH IS LOCATED IN FRONT OF THE CENTER CONSOLE, IS NOT INSTALLED PROPERLY THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL AND INTERFERE WITH THE ACCELERATOR PEDAL ARM.
    Consequence
    IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION RATHER THAN RETURN TO THE IDLE POSITION. A STUCK ACCELERATOR PEDAL MAY RESULT IN UNINTENDED AND SUSTAINED VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP, INCREASING THE RISK OF A VEHICLE CRASH.
    Remedy
    DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
    Notes
    TOYOTA SAFETY RECALL BOA LEXUS SAFETY RECALL NO. BLC.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
  52. Brake master cylinder seal may leak fluid

    Reported October 21, 2010Model years 2004–2006NHTSA campaign 10V499000728,544 vehicles affected

    The brake master cylinder seal may dry out and curl, allowing brake fluid to leak into the brake booster. This can change brake pedal feel and reduce braking performance, increasing crash risk. Dealers will replace the seal with a redesigned one, free of charge.

    Official NHTSA recall text
    Component
    SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
    Defect
    TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2006 AVALON, MODEL YEAR 2004-2006 HIGHLANDER, MODEL YEAR 2004-2006 LEXUS RX, AND MODEL YEAR 2006 LEXUS GS AND IS VEHICLES. BRAKE FLUID CONTAINING POLYMERS IS USED THAT ACTS AS LUBRICANTS FOR CERTAIN BRAKE SYSTEM COMPONENTS. IF REPLACEMENT BRAKE FLUID IS USED THAT DOES NOT CONTAIN SUCH POLYMERS, OR THAT CONTAINS ONLY SMALL AMOUNTS, A PART OF THE RUBBER SEAL LOCATED AT THE REAR OF THE BRAKE MASTER CYLINDER MAY BECOME DRY, AND THE SEAL MAY CURL DURING MOVEMENT OF THE PISTON. IF THIS OCCURS, A SMALL AMOUNT OF BRAKE FLUID COULD SLOWLY LEAK FROM THE SEAL INTO THE BRAKE BOOSTER.
    Consequence
    A LEAK OF BRAKE FLUID COULD LEAD TO A CHANGE IN BRAKE PEDAL FEEL AND OVERTIME A DEGRADATION IN BRAKING PERFORMANCE INCREASING THE RISK OF A CRASH.
    Remedy
    DEALERS WILL REPLACE THE SEAL WITH A NEWLY DESIGNED ONE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 15, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 AND LEXUS AT 1-800-255-3987.
    Notes
    OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
  53. Load capacity labels may be missing

    Reported February 3, 2010Model years 2006–2010NHTSA campaign 10V036000153,418 vehicles affected

    Missing load carrying capacity labels could lead a driver to overload the vehicle, increasing crash risk. Dealers will mail corrected labels or install them free of charge.

    Official NHTSA recall text
    Component
    EQUIPMENT:OTHER:LABELS
    Defect
    SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.
    Consequence
    A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.
    Remedy
    DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.
    Notes
    OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
  54. Load capacity labels may be missing

    Reported February 3, 2010Model years 2005–2010NHTSA campaign 10V035000271,417 vehicles affected

    Required load carrying capacity labels are missing, so the vehicles do not meet the applicable standard. Dealers will mail corrected labels or install them free of charge and correct the owner's manual.

    Official NHTSA recall text
    Component
    EQUIPMENT:OTHER:LABELS
    Defect
    GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.
    Consequence
    THIS DOES NOT MEET THE STANDARD REQUIREMENTS.
    Remedy
    DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.
    Notes
    OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
  55. Floor mat may trap accelerator pedal

    Reported January 27, 2010Model years 2008–2010NHTSA campaign 10V0230001,126,915 vehicles affected

    An unsecured or incompatible floor mat may trap the accelerator pedal wide open, making the vehicle difficult to stop and increasing the risk of a crash, serious injury or death. The accelerator pedal will be modified or replaced; an all-weather mat will also be replaced free of charge when applicable.

    Official NHTSA recall text
    Component
    VEHICLE SPEED CONTROL:ACCELERATOR PEDAL
    Defect
    TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008-2010 HIGHLANDER, MODEL YEAR 2009-2010 COROLLA, VENZA AND MATRIX PASSENGER VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT. THIS RECALL IS AN EXPANSION OF A CAMPAIGN OF 3.8 MILLION OTHER TOYOTA VEHICLES ANNOUNCED IN 2009 FOR THE SAME ISSUE (SEE 09V-388).
    Consequence
    A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.
    Remedy
    TOYOTA WILL MODIFY OR REPLACE THE ACCELERATOR PEDALS ON THE SUBJECT VEHICLES. FLOOR SURFACE MODIFICATIONS ARE ALSO BEING CONSIDERED AND WILL BE INCLUDED FOR ANY MODEL FOR WHICH IT IS DEEMED APPROPRIATE. INITIALLY, DEALERS WILL BE INSTRUCTED ON HOW TO RESHAPE THE ACCELERATOR PEDAL FOR THE REPAIR. AS REPLACEMENT PARTS WITH THE SAME SHAPE AS THE MODIFIED PEDAL BECOME AVAILABLE, THEY WILL BE MADE AVAILABLE TO THE DEALERS FOR THE REPAIR. CUSTOMERS WHO HAVE HAD THE PEDAL RESHAPE REMEDY COMPLETED WILL HAVE THE OPPORTUNITY TO RECEIVE A NEW PEDAL IF THEY DESIRE, AFTER REPLACEMENT PEDALS BECOME AVAILABLE. IN ADDITION, TOYOTA WILL REPLACE ANY TOYOTA ALL-WEATHER FLOOR MAT IN A SUBJECT VEHICLE WITH A NEWLY DESIGNED MAT, FREE OF CHARGE. FOR THOSE CUSTOMERS WHO HAVE THE PREVIOUS DESIGN ALL-WEATHER FLOOR MAT BUT DO NOT NEED OR WANT THE NEWLY DESIGNED ALL-WEATHER FLOOR MAT, TOYOTA WILL RECOVER THE PREVIOUS DESIGN ALL-WEATHER FLOOR MAT AND REIMBURSE ITS PRICE. THE SAFETY RECALL BEGAN MARCH 30, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
    Notes
    TOYOTA RECALL NO. 9LG/90L.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
  56. Accelerator pedal may stick or return slowly

    Reported January 21, 2010Model years 2010NHTSA campaign 10V0170002,230,661 vehicles affected

    The accelerator pedal may become harder to press, return slowly or stick partially depressed, increasing the risk of a crash. Dealers will install a reinforcement bar free of charge.

    Official NHTSA recall text
    Component
    VEHICLE SPEED CONTROL:ACCELERATOR PEDAL
    Defect
    TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 AVALON, MODEL YEAR 2007-2010 CAMRY, MODEL YEAR 2009-2010 COROLLA, COROLLA MATRIX, RAV4, MODEL YEAR 2010 HIGHLANDER, MODEL YEAR 2008-2010 SEQUOIA, AND MODEL YEAR 2007-2010 TUNDRA VEHICLES. DUE TO THE MANNER IN WHICH THE FRICTION LEVER INTERACTS WITH THE SLIDING SURFACE OF THE ACCELERATOR PEDAL INSIDE THE PEDAL SENSOR ASSEMBLY, THE SLIDING SURFACE OF THE LEVER MAY BECOME SMOOTH DURING VEHICLE OPERATION. IN THIS CONDITION, IF CONDENSATION OCCURS ON THE SURFACE, AS MAY OCCUR FROM HEATER OPERATION (WITHOUT A/C) WHEN THE PEDAL ASSEMBLY IS COLD, THE FRICTION WHEN THE ACCELERATOR PEDAL IS OPERATED MAY INCREASE, WHICH MAY RESULT IN THE ACCELERATOR PEDAL BECOMING HARDER TO DEPRESS, SLOWER TO RETURN, OR, IN THE WORST CASE, MECHANICALLY STUCK IN A PARTIALLY DEPRESSED POSITION.
    Consequence
    THE ACCELERATOR PEDAL MAY BECOME HARD TO DEPRESS, SLOW TO RETURN TO IDLE, OR, IN THE WORST CASE, MECHANICALLY STUCK IN A PARTIALLY DEPRESSED POSITION, INCREASING THE RISK OF A CRASH.
    Remedy
    DEALERS WILL INSTALL A REINFORCEMENT BAR IN THE ACCELERATOR PEDAL WHICH WILL ALLOW THE PEDAL TO OPERATE SMOOTHLY. GM WILL NOTIFY OWNERS FOR THE PONTIAC VIBE PLEASE SEE 10V-018. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON FEBRUARY 5, 2010 AND WILL BE COMPLETED ON MARCH 15, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
    Notes
    TOYOTA SAFETY RECALL NO. AOA. OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
  57. Load capacity modification label is missing

    Reported June 15, 2009Model years 2006–2009NHTSA campaign 09V22300027,080 vehicles affected

    Without an accurate load carrying capacity modification label, the vehicle could be overloaded, increasing crash risk. Owners will receive a new, accurate label to install over the inaccurate label free of charge.

    Official NHTSA recall text
    Component
    EQUIPMENT:OTHER:LABELS
    Defect
    TOYOTA IS RECALLING 27,080 MODEL YEAR 2005 THROUGH 2010 PASSENGER CARS BUILT FROM SEPTEMBER 1, 2005 TO MAY 4, 2009. THESE VEHICLES WERE NOT EQUIPPED WITH LOAD CARRYING CAPACITY MODIFICATION LABELS WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS."
    Consequence
    INCORRECT LOAD CARRYING CAPACITY MODIFICATION LABELS COULD RESULT IN THE VEHICLE BEING OVERLOADED, INCREASING THE RISK OF A CRASH.
    Remedy
    TOYOTA WILL NOTIFY OWNERS AND PROVIDE THEM WITH A NEW, ACCURATE LABEL TO BE INSTALLED OVER THE INACCURATE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.
    Notes
    OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
  58. Third-row seat belt may not secure some child restraints

    Reported April 18, 2008Model years 2008NHTSA campaign 08V18100090,189 vehicles affected

    The seat belt locking mode may disengage before the belt is fully retracted, so some rear-facing child restraints with a short belt path may not stay secured. The belt may spool out during normal driving, affecting restraint stability and risking inadequate protection in a crash. Dealers will install a redesigned belt component free of charge.

    Official NHTSA recall text
    Component
    SEAT BELTS:REAR/OTHER
    Defect
    TOYOTA IS RECALLING 90,189 MY 2008 HIGHLANDER AND HIGHLANDER HYBRID PASSENGER VEHICLES EQUIPPED WITH A THIRD ROW SEAT. THESE VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." THE NON-DRIVER DESIGNATED SEATING POSITIONS (DSP) ON THESE VEHICLES IS EQUIPPED WITH SEAT BELT ASSEMBLIES THAT HAVE A FEATURE THAT CONVERTS THE RETRACTOR FROM AN EMERGENCY LOCKING RETRACTOR (ELR) TO AN AUTOMATIC LOCKING RETRACTOR (ALR). THE BELTS CONVERT TO THE ALR MODE AFTER THE WEBBING HAS BEEN FULLY WITHDRAWN FROM THE RETRACTOR. THE SYSTEM IS DESIGNED SO THAT AS THE BELT IS RELEASED INTO THE RETRACTOR, THE SYSTEM REMAINS IN THE ALR MODE SO THAT A CHILD RESTRAINT SYSTEM (CRS) CAN BE TIGHTLY SECURED.
    Consequence
    HOWEVER, FOR THE TWO THIRD ROW DSP'S ON THESE VEHICLES, THE ALR MODE DEACTIVATES BEFORE THE WEBBING IS FULLY RETRACTED, SO THAT IT WILL NOT LOCK WHEN CERTAIN REAR-FACING CRS'S THAT HAVE A SHORT SEAT BELT ROUTING PATH ARE INSTALLED IN THE VEHICLE. THIS CAN ALLOW THE SEAT BELT WEBBING TO SPOOL OUT DURING NORMAL DRIVING MANEUVERS, WHICH COULD AFFECT THE STABILITY OF A CHILD RESTRAINT INSTALLED AT THOSE SEATING POSITIONS. AS SUCH, THIS COULD DISCOURAGE THE USE OF A CHILD RESTRAINT AND IN THE EVENT OF A CRASH, THE CHILD MAY NOT BE ADEQUATELY PROTECTED POSSIBLY RESULTING IN INJURY.
    Remedy
    DEALERS WILL INSTALL A NEWLY DESIGNED SEAT BELT COMPONENT FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR ABOUT DECEMBER 18, 2008. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
    Notes
    TOYOTA RECALL NO. 80D.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
  59. Console carpet cover may interfere with accelerator

    Reported July 13, 2006Model years 2004–2006NHTSA campaign 06V253000367,594 vehicles affected

    If both retaining clips come loose, the floor carpet cover may lean against the accelerator pedal rod and prevent the pedal from returning to idle, increasing crash risk. Dealers will replace the two retaining clips free of charge.

    Official NHTSA recall text
    Component
    VEHICLE SPEED CONTROL:ACCELERATOR PEDAL
    Defect
    ON CERTAIN SPORT UTILITY AND HYBRID VEHICLES, THE TWO RETAINING CLIPS FOR THE DRIVER'S SIDE FORWARD CENTER CONSOLE CAN BECOME LOOSE. IF BOTH CLIPS SEPARATE FROM THE FLOOR CARPET COVER, THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL, CAUSING INTERFERENCE WITH THE ACCELERATOR PEDAL ROD.
    Consequence
    THIS CONDITION MAY INTERFERE WITH THE ACCELERATOR PEDAL RETURNING TO THE IDLE POSITION INCREASING THE RISK OF A CRASH.
    Remedy
    DEALERS WILL REPLACE THE TWO FLOOR CARPET COVER RETAINING CLIPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 24, 2006, AND SHOULD BE COMPLETED BY EARLY SEPTEMBER 2006. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.
    Notes
    TOYOTA RECALL NO. 60F AND LEXUS RECALL NO. 6LD.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
  60. Rear child lock lever may move to the unlocked position

    Reported April 15, 2004Model years 2001–2004NHTSA campaign 04V181000366,572 vehicles affected

    Closing a rear door very hard with the child protection lock set may push its lever into the unlocked position. The door could then be opened from inside while the vehicle is moving, allowing an occupant to fall out and be injured. Dealers will shorten the lever.

    Official NHTSA recall text
    Component
    LATCHES/LOCKS/LINKAGES:DOORS:LATCH
    Defect
    CERTAIN SPORT UTILITY VEHICLES HAVE A CHILD PROTECTION LOCK (CPL) SYSTEM ON BOTH OF THE REAR SIDE DOORS. WHEN AN OPERATOR OF THE VEHICLE CLOSES THE DOOR VERY HARD WITH THE CPL LEVER SET TO THE LOCK POSITION, THERE IS A POSSIBILITY THAT THE LEVER MAY CONTACT THE BODY PANEL, CAUSING THE CPL LEVER TO MOVE INTO THE UNLOCK POSITION.
    Consequence
    THIS CONDITION COULD ALLOW THE DOOR TO BE OPENED WITH THE INSIDE WHILE THE OPERATOR BELIEVES THAT THE CPL WAS ACTIVATED. IF THE DOOR WERE OPENED FROM THE INSIDE WHILE THE VEHICLE WAS IN MOTION, AN OCCUPANT COULD FALL OUT AND BE INJURED.
    Remedy
    DEALERS WILL SHORTEN THE CPL LEVER. OWNER NOTIFICATION BEGAN MAY 7, 2004. OWNERS SHOULD CONTACT TOYOTA AT 1-800-331-4331.
    Notes
    TOYOTA RECALL NO. SSC 40B.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
  61. Wrong lug nuts may damage the spare wheel

    Reported December 17, 2002Model years 2003NHTSA campaign 02V339000176 vehicles affected

    The spare wheel needs a different style of lug nut. Using the upgrade wheels’ lug nuts to install the spare could damage it and eventually cause it to loosen. Owners will be provided with the correct lug nuts, a warning label and an owner’s manual addendum.

    Official NHTSA recall text
    Component
    WHEELS
    Defect
    ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH FIVE FACTORY ALLOY WHEELS (MODEL 6934 AND 6936), WITH FACTORY LLAT, AND WITH PORT INSTALLED WR4, FOUR ALLOY WHEEL UPGRADE PROCESSED AT THE JACKSONVILLE, FLORIDA PORT AND DISTRIBUTED BY SOUTHEAST TOYOTA DISTRIBUTORS IN THE STATES OF ALABAMA, FLORIDA, GEORGIA, NORTH AND SOUTH CAROLINA, WHEN THE VEHICLES WERE PROCESSED AT THE PORT, AN ALLOY TIRE/WHEEL UPGRADE WAS INSTALLED. THE UPGRADE INCLUDED 4 ALLOY WHEELS. THE ORIGINAL SPARE TIRE/ALLOY WHEEL WAS NOT CHANGED. THE SPARE TIRE REQUIRES THE USE OF A DIFFERENT STYLE OF WHEEL NUT TO ATTACH IT TO THE VEHICLE.
    Consequence
    IF THE SPARE TIRE/WHEEL IS INSTALLED ON THE VEHICLE USING THE WHEEL NUTS PROVIDED FOR THE UPGRADE ALLOY WHEEL, DAMAGE TO THE WHEEL COULD RESULT AND COULD EVENTUALLY LEAD TO A LOOSE WHEEL.
    Remedy
    OWNERS WILL BE PROVIDED WITH DIFFERENT STYLE LUG NUTS, A WARNING LABEL FOR THE SPARE RE/ALLOY WHEEL, AND AN OWNER'S MANUAL ADDENDUM.
  62. Fuel tank breather hose nozzle may break in a crash

    Reported July 30, 2002Model years 2001–2002NHTSA campaign 02V208000154,593 vehicles affected

    In a frontal crash, the hose clamp may contact the vehicle body as the fuel tank moves and break the breather hose nozzle. If the vehicle then rolls over, fuel could leak. Dealers will rotate the clamp free of charge.

    Official NHTSA recall text
    Component
    FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
    Defect
    ON SPORT UTILITY VEHICLES, THERE IS A BREATHER HOSE THAT ATTACHES TO THE NOZZLE OF THE ON-BOARD REFUELING VAPOR RECOVERY (ORVR) VALVE, WHICH IS LOCATED ON THE TOPSIDE OF THE FUEL TANK. THE BREATHER HOSE IS ATTACHED WITH A CLAMP, WHOSE "TABS" FACE IN THE UPWARD DIRECTION. WHEN THE VEHICLE WAS CRASHED UNDER THE NEW CAR ASSESSMENT PROGRAM (NCAP) TEST (I.E., 35 MPH FRONTAL BARRIER CRASH), THE CLAMP "TABS" CONTACTED THE UNDERSIDE OF THE BODY DUE TO MOVEMENT OF THE FUEL TANK, CAUSING THE NOZZLE TO BREAK.
    Consequence
    IN THE WORST CASE, NOZZLE BREAKAGE COULD RESULT IN FUEL LEAKAGE IF THE VEHICLE ROLLS-OVER AFTER A HIGH SPEED FRONTAL CRASH.
    Remedy
    DEALERS WILL ROTATE THE SPECIFIED CLAMP. OWNER NOTIFICATION BEGAN SEPTEMBER 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT TOYOTA AT 1-800-331-4331.
    Notes
    ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
  63. Brake master cylinder cap may cause longer stopping distance

    Reported July 5, 2001Model years 2001NHTSA campaign 01V22800041,169 vehicles affected

    The reservoir filler cap may introduce air into the brake master cylinder, causing abnormal brake noise and increased pedal travel. This can lengthen stopping distance and increase crash risk. Dealers will bleed the brake lines and replace the cap free of charge.

    Official NHTSA recall text
    Component
    SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
    Defect
    VEHICLE DESCRIPTION: SPORT UTIITY VEHICLES. THE RESERVOIR FILLER CAP OF THE BRAKE MASTER CYLINDER MAY INDUCE A VACUUM, INTRODUCING SOME AIR INTO THE BRAKE MASTER CYLINDER RESERVOIR. THIS COULD CAUSE ABNORMAL BRAKE NOISE AND INCREASED PEDAL STROKE WHEN THE BRAKES ARE APPLIED.
    Consequence
    THE INCREASED PEDAL STROKE WILL LENGTHEN THE STOPPING DISTANCE OF THE VEHICLE, INCREASING THE RISK OF A CRASH.
    Remedy
    DEALERS WILL BLEED THE AIR FROM THE BRAKE LINES AND REPLACE THE RESERVOIR FILLER CAP. OWNER NOTIFICATION BEGAN JULY 30, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT TOYOTA AT 1-800-331-4331.
    Notes
    ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Sources: NHTSA (US National Highway Traffic Safety Administration), DVSA (UK Driver and Vehicle Standards Agency) and the EU Safety Gate (European Commission) recall data. Each recall covers vehicles sold in that market; models sold elsewhere may differ.

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