Suzuki Vitara recalls
16 official safety recalls for the Suzuki Vitara from NHTSA (United States), DVSA (United Kingdom) and the EU Safety Gate, newest first. Recall repairs are normally free at the maker’s dealers.
Whether your car is affected and still needs the repair depends on its VIN or registration. Check it on the official site for your country:
- United States: nhtsa.gov/recalls
- United Kingdom: check-vehicle-recalls.service.gov.uk
EVAP canister may leak fuel vapour
An air gap may form in the activated carbon canister and reduce its performance, allowing fuel vapour to escape and causing regulatory non-compliance. The canister will be replaced.
Official DVSA recall text
- Component
- Canister Replacement
- Defect
- On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.
- Remedy
- Replace the EVAP Carbon cannister.
Left rear brake pipe may be damaged
The left rear brake pipe may have been damaged during tightening. It will be checked and replaced if damaged.
Official DVSA recall text
- Component
- Left Rear Brake Pipe Inspection
- Defect
- On affected vehicles there is a possibility that the left rear brake pipe was damaged during the tightening process.
- Remedy
- Check the left rear brake pipe and replace if damaged.
Brake vacuum pump check valve may be unsuitable
The brake vacuum pump check valve may have an inappropriate design and material. The check valve will be replaced.
Official DVSA recall text
- Component
- Some vehicles have an inappropriate design and material on check valve of vacuum pump
- Defect
- Some vehicles have an inappropriate design and material on the check valve of brake vacuum pump.
- Remedy
- Replace the vacuum pump check valve.
Vehicle emissions may be incorrect
Vehicle emissions may be incorrect. A software upgrade will be carried out.
Official DVSA recall text
- Component
- VEHICLE EMISSION OUTPUTS MAY NOT BE CORRECT
- Defect
- Vehicle emission outputs may not be correct.
- Remedy
- Software upgrade to be carried out
Emission irregularities may cause excess NOx
Emission irregularities may cause disproportionate NOx emissions, harming the environment and human health. The product is recalled from end users.
Official EU Safety Gate text
- Component
- Entrapment, Health risk / other
- Defect
- Irregularities were found in the emission behaviour of vehicles from Suzuki. Producing disproportionate NOX emissions will harm the environment and health of human beings. The product doesn't comply with the requirements laid down in the Regulation on the approval and market surveillance of Motor Vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.
- Remedy
- Recall of the product from end users
- Notes
- Notified by The Netherlands
Rear axle bolts may loosen, break or come off
Rear axle bolts without anti-friction coating may loosen, come off or break, making the vehicle impossible to drive. The rear axle bolts will be replaced.
Official DVSA recall text
- Component
- REAR AXLE MAY FAIL
- Defect
- The fixing bolts for the rear axle were mixed with bolts that have no anti friction coating. It is possible that a bolt/s may loosen come off or break and the vehicle could become impossible to drive.
- Remedy
- Recall the vehicles that are likely to be affected and replace rear axle bolts.
Radar brake system may cause unnecessary braking
A programming error may prevent the Radar Brake Support System from recalibrating, causing unnecessary braking in certain situations. The control unit will be reprogrammed.
Official DVSA recall text
- Component
- UNINTENDED VEHICLE BRAKING
- Defect
- Due to an error in production the Radar Brake Support System may not have been correctly programmed. In certain instances the system may not recalibrate and could cause unnecessary braking.
- Remedy
- Reprogram the Radar Brake Support Control unit.
Glow plug wiring may short and cause a fire
Insufficiently tightened relay connector nuts could allow damage and a short between cable connections and glow plugs, creating a fire risk. Cable security will be checked and the relay replaced if required.
Official DVSA recall text
- Component
- RISK OF FIRE
- Defect
- There is a risk of damage (shorting) between the cable connections and glow plugs due to insufficient torque on the connector securing nuts on the relay end posts.
- Remedy
- Recall affected vehicles check the security of the glow plug relay cables and if required replace the glow plug relay.
Fuel pressure regulator may freeze and cause a leak
In extremely low temperatures, the fuel pressure regulator may freeze, increasing pressure and causing a leak at the fuel hose junction. The regulator, vacuum system routing and fuel delivery hose will be replaced or changed as specified; on Grand Vitara XL-7 models, only the regulator and routing will be addressed.
Official DVSA recall text
- Component
- UNDER LOW TEMPERATURES THE PRESSURE REGULATOR MAY FREEZE AND CAUSE LEAKAGE
- Defect
- Under extremely low ambient temperatures the fuel pressure regulator may become frozen and cause leakage from the junction point of the fuel hose due to an increase in pressure.
- Remedy
- Recall likely to be affected vehicles and subject them to the following rework action. 1 Replace the fuel pressure regulator.2 Change the vacuum system routing utilising new parts.3 Replace the fuel delivery hose with new improved parts and a new clip. On Grand Vitara XL-7 models items 1 and 2 only will be carried out.
Fuel pressure regulator may freeze and cause a leak
Below -25 degrees Celsius, moisture may freeze in the fuel pressure regulator and raise system pressure at engine start, causing fuel loss at a pipe and hose connection. Fuel near an ignition source could cause a fire. Dealers will replace the regulator and fuel delivery hose and fit an improved clamp.
Official NHTSA recall text
- Component
- FUEL SYSTEM, GASOLINE
- Defect
- ON CERTAIN PASSENGER VEHICLES, UNDER AMBIENT TEMPERATURES BELOW -25 DEGREES CELSIUS, MOISTURE CAN FREEZE IN THE FUEL PRESSURE REGULATOR. AS A RESULT, FUEL SYSTEM PRESSURE MAY INCREASE AT THE TIME OF ENGINE START UP, CAUSING FUEL LOSS AT THE FUEL PIPE/FUEL HOSE CONNECTION.
- Consequence
- FUEL LOSS IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
- Remedy
- DEALERS WILL REPLACE THE FUEL PRESSURE REGULATOR, THE FUEL DELIVER HOSE AND REPLACE THE HOSE CLAMP WITH AN IMPROVED CLAMP. THE RECALL BEGAN ON SEPTEMBER 29, 2004. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.
- Notes
- SUZUKI RECALL NO. 99-ER.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Front suspension strut mounting studs may shear
Flexing of the suspension strut mounting turret may cause its studs to shear. If all 3 shear, the strut may detach. Reinforcement plates and new strut mountings will be fitted.
Official DVSA recall text
- Component
- FRONT SUSPENSION STRUT MOUNTING STUDS MAY SHEAR
- Defect
- Due to flexing of the suspension strut mounting turret it is possible that the suspension strut mounting studs may shear. Should all 3 mounting studs shear the suspension strut may detach from the mounting turret.
- Remedy
- Recall all affected vehicles for the fitment of upper and lower reinforcement plates to the suspension turret and the fitment of new strut mountings.
Brake lamp switch may fail
A faulty brake lamp switch may leave the brake lights inoperative and, on vehicles with an automatic transaxle, may prevent shifting out of park. A crash could occur if following drivers are not warned. Dealers will replace the stop lamp switch assembly.
Official NHTSA recall text
- Component
- EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
- Defect
- VEHICLE DESCRIPTION: PASSENGER VEHICLES. SOME OF THESE VEHICLES HAVE AN INOPERATIVE BRAKE LAMP-ACTUATING SWITCH. IF THE BRAKE LAMP-ACTUATING SWITCH DOES NOT FUNCTION PROPERLY WHEN THE BRAKE PEDAL IS DEPRESSED, THE BRAKE LIGHTS MAY BE INOPERATIVE. ON VEHICLES EQUIPPED WITH AUTOMATIC TRANSAXLE, A FAILURE IN THE BRAKE LAMP-ACTUATING SWITCH MAY ALSO PREVENT SHIFTING OUT OF PARK. THIS DOES NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
- Consequence
- IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION AND ANOTHER VEHICLE WAS FOLLOWING CLOSELY, A VEHICLE CRASH COULD OCCUR.
- Remedy
- DEALERS WILL REPLACE THE STOP LAMP SWITCH ASSEMBLY.
- Notes
- OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING NOVEMBER 1999. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SUZUKI AT 1-800-934-0934. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Front seat belt anchor bolts may be undertightened
The front seat belt lower anchor bolts may not be tightened to specification. In a crash, the belts may not properly restrain an occupant, increasing the risk of injury. Dealers will retorque both bolts to specification.
Official NHTSA recall text
- Component
- SEAT BELTS:FRONT:ANCHORAGE
- Defect
- VEHICLE DESCRIPTION: 2-DOOR PASSENGER VEHICLES. DURING PORT INSTALLATION OF REAR STEREO SPEAKERS, THE FRONT SEAT BELT LOWER ANCHOR BOLTS WERE REMOVED TO FACILITATE THE REAR SPEAKER INSTALLATION AND MAY NOT HAVE BEEN TORQUED TO SPECIFICATION AFTER INSTALLATION OF THE SPEAKERS.
- Consequence
- IN THE EVENT OF A CRASH, THE SEAT BELTS MAY NOT PROPERLY RESTRAIN AN OCCUPANT INCREASING THE RISK OF INJURY.
- Remedy
- DEALERS WILL RETORQUE BOTH OF THE FRONT SEAT BELT LOWER ANCHOR BOLTS TO SPECIFICATION.
- Notes
- OWNER NOTIFICATION BEGAN JULY 6, 1999.OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SUZUKI AT 1-800-934-0934. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Rear speaker wiring may be pinched
Wiring may be pinched between a rear speaker and its retaining plate, which could cause an electrical short. Dealers will inspect the wiring position and condition and repair it if necessary.
Official NHTSA recall text
- Component
- EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
- Defect
- VEHICLE DESCRIPTION: 2-DOOR PASSENGER VEHICLES. DURING PORT INSTALLATION OF REAR STEREO SPEAKERS, THE VEHICLES WIRING HARNESS COULD HAVE BEEN PINCHED BETWEEN THE REAR STEREO SPEAKER AND SPEAKER RETAINING PLATE.
- Consequence
- AN ELECTRICAL SHORT COULD OCCUR DUE TO THE PINCHED WIRES.
- Remedy
- DEALERS WILL INSPECT THE POSITION/CONDITION OF THE REAR WIRING HARNESS AND REPAIR THE WIRING HARNESS, IF NECESSARY.
- Notes
- OWNER NOTIFICATION BEGAN JULY 6, 1999.OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SUZUKI AT 1-800-934-0934. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Driver airbag may deploy with excessive force
Moisture in the airbag propellant may cause the driver's airbag to deploy with greater force than designed. The driver's airbag will be replaced.
Official DVSA recall text
- Component
- POSSIBILITY THAT THE DRIVERS SIDE AIRBAG WHEN ACTIVATED MAY DEPLOY WITH A FORCE GREATER THAN ORIGINALLY DESIGNED
- Defect
- During manufacture of the airbag propellant module the propellant crystals were exposed to a high humidity environment which increased the moisture content to 1.2% with the result that during activation the airbag might deploy with a greater force than originally designed.
- Remedy
- Recall affected vehicles and replace the drivers airbag with a quality assured unit.
Steering shaft coupling may crack
The coupling between the steering column shaft and intermediate steering shaft may crack, allowing the shafts to separate and causing loss of steering control. Dealers will replace the coupling.
Official NHTSA recall text
- Component
- STEERING: STEERING WHEEL/HANDLE BAR
- Defect
- VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE COUPLING THAT CONNECTS THE STEERING COLUMN SHAFT TO THE INTERMEDIATE STEERING SHAFT IS CRACKED. THIS COULD ALLOW THE STEERING SHAFTS TO SEPARATE.
- Consequence
- IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF STEERING CONTROL COULD OCCUR INCREASING THE RISK OF A CRASH.
- Remedy
- DEALERS WILL REPLACE THE STEERING SHAFT COUPLING.
- Notes
- ALL VEHICLES HAVE BEEN REPAIRED AT THE PORT OF ENTRY INTO THE UNITED STATES.NO OWNER NOTIFICATION IS NECESSARY.
Sources: NHTSA (US National Highway Traffic Safety Administration), DVSA (UK Driver and Vehicle Standards Agency) and the EU Safety Gate (European Commission) recall data. Each recall covers vehicles sold in that market; models sold elsewhere may differ.