Hyundai Nexo recalls
9 official safety recalls for the Hyundai Nexo from NHTSA (United States), DVSA (United Kingdom) and the EU Safety Gate, newest first. Recall repairs are normally free at the maker’s dealers.
Whether your car is affected and still needs the repair depends on its VIN or registration. Check it on the official site for your country:
- United States: nhtsa.gov/recalls
- United Kingdom: check-vehicle-recalls.service.gov.uk
Hydrogen tank valve may leak
A faulty thermal safety valve may allow hydrogen to leak and ignite, increasing fire risk. The product is recalled from end users.
Official EU Safety Gate text
- Component
- Fire
- Defect
- A faulty thermal safety valve in the hydrogen tank may cause hydrogen to leak. The leaking hydrogen may ignite and increase the risk of fire. The product does not comply with the Regulation on the approval and market surveillance of motor vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.
- Remedy
- Recall of the product from end users
- Notes
- Notified by Germany
Pressure relief device may break and leak hydrogen
Park outside: the maker advises parking affected vehicles outdoors, away from buildings, until they are repaired.
The pressure relief device may break and cause a hydrogen leak, which can lead to a fire while parked and increase the risk of injury. Owners are advised to park outside and away from structures until repaired. Dealers will replace the device free of charge.
Official NHTSA recall text
- Component
- FUEL/PROPULSION SYSTEM
- Defect
- Hyundai Motor America (Hyundai) is recalling certain 2019-2024 Nexo vehicles. The thermally activated pressure relief device (TPRD) may break and cause a hydrogen gas leak, which can result in a fire while parked.
- Consequence
- A vehicle fire increases the risk of injury.
- Remedy
- Owners are advised to park outside and away from structures until the recall remedy is completed. Dealers will replace the TPRD, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed November 8, 2024. Final owner notification letters will be mailed in phases, beginning January 6, 2025. Owners may contact Hyundai Customer Service at 800-633-5151. Hyundai's number for this recall is 269.
- Notes
- Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.
Hydrogen may leak from the fuel filler connection
Hydrogen may leak from the fuel filler connection. The connection will be inspected and, if it does not meet measurement standards, replaced along with related fuel line parts.
Official DVSA recall text
- Component
- HYDROGEN GAS LEAKAGE IN THE FUEL LINE RECEPTACLE (FUEL FILLER CONNECTION).
- Defect
- It is possible hydrogen gas may leak from the fuel line receptacle (fuel filler connection)
- Remedy
- Recall all affected vehicles and inspect the receptacle. If measurement standards are not met replace the receptacle and fuel line-related parts
Hydrogen gas detection sensors may fail
Hydrogen gas detection sensors may fail. The fuel processing system mounting sensor, sensor stack mounting sensor and hydrogen tank mounting sensor will be replaced.
Official DVSA recall text
- Component
- HYDROGEN GAS DETECTION SENSOR FAILURE.
- Defect
- Some vehicles might experience hydrogen gas detection sensor failure.
- Remedy
- The fuel processing system mounting sensor stack mounting sensor and hydrogen tank mounting sensor will be replaced.
Hydrogen leak sensors may fail to detect leaks
Park outside: the maker advises parking affected vehicles outdoors, away from buildings, until they are repaired.
The hydrogen gas detection sensors may fail to detect leaks in the fuel delivery system, increasing fire risk while parked or driving. Owners are advised to park outside and away from structures until repaired. Dealers will replace the sensors, free of charge.
Official NHTSA recall text
- Component
- ELECTRICAL SYSTEM:PROPULSION SYSTEM:FUEL CELL
- Defect
- Hyundai Motor America (Hyundai) is recalling certain 2019-2021 Nexo vehicles. The hydrogen gas detection sensors may fail to detect leaks in the hydrogen gas delivery system.
- Consequence
- A hydrogen gas leak can increase the risk of a fire while parked or driving.
- Remedy
- Owners are advised to park their vehicles outside and away from structures until the recall remedy is completed. Dealers will replace the hydrogen gas detection sensors, free of charge. Owner notification letters were mailed August 12, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 225.
- Notes
- Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Hydrogen inlet filter may detach
Park outside: the maker advises parking affected vehicles outdoors, away from buildings, until they are repaired.
After refuelling, the inlet receptacle filter may detach and cause a hydrogen leak. A leak near an ignition source can increase fire risk. Owners are advised to park outside and away from structures until repaired. Dealers will replace the hydrogen fuel inlet receptacle, free of charge.
Official NHTSA recall text
- Component
- FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:FILLING/CHARGING
- Defect
- Hyundai Motor America (Hyundai) is recalling certain 2019 Nexo vehicles. Following hydrogen refueling, the inlet receptacle filter could detach and cause a hydrogen fuel leak.
- Consequence
- A hydrogen leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will replace the hydrogen fuel inlet receptacle, free of charge. Owner notification letters were mailed September 21, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 224.
- Notes
- Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Braking performance may be reduced
An abnormality in the IEB system may illuminate the malfunction indicator lamp and reduce braking performance. The ESC system software will be upgraded.
Official DVSA recall text
- Component
- IF AN ABNORMALITY IS REGISTERED WITHIN THE IEB SYSTEM THAT MAY ILLUMINATE THE MALFUNCTION INDICATOR LAMP ON THE VEHICLE CLUSTER BRAKING PERFORMANCE MAY BE REDUCED
- Defect
- If an abnormality is registered within the IEB system that might illuminate the malfunction indicator lamp (MIL) on the vehicle cluster braking performance may be reduced.
- Remedy
- A software upgrade to the ESC (Electronic stability program) system.
Brake system may reduce braking performance
The electronic brake system may detect an abnormal sensor signal and significantly reduce braking performance, lengthening stopping distance and increasing the risk of a crash. Dealers will update the brake system software, free of charge.
Official NHTSA recall text
- Component
- SERVICE BRAKES, HYDRAULIC:POWER ASSIST:ELECTRIC:CONTROL MODULE:SOFTWARE
- Defect
- Hyundai Motor America (Hyundai) is recalling certain 2019-2020 Nexo Fuel Cell and 2019-2021 Kona Electric vehicles. The Integrated Electronic Brake (IEB) system may detect an abnormal sensor signal and as a result, may significantly reduce braking performance.
- Consequence
- Reduced braking power could lengthen the distance required to stop the vehicle, increasing the risk of a crash.
- Remedy
- Hyundai will notify owners, and dealers will update the IEB software, free of charge. The recall began January 25, 2021. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 199.
- Notes
- Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Parking assist software may not prevent movement
The remote parking assist software may fail to prevent vehicle movement when it detects a system malfunction. Unintended movement increases crash risk. Dealers will reprogram the software, free of charge.
Official NHTSA recall text
- Component
- ELECTRICAL SYSTEM:SOFTWARE
- Defect
- Hyundai Motor America (Hyundai) is recalling certain 2020 Nexo and Sonata vehicles. The Remote Smart Parking Assist (RSPA) software may fail to prevent vehicle movement upon detection of an RSPA system malfunction.
- Consequence
- Unintended vehicle movement increases the risk of a crash.
- Remedy
- Hyundai will notify owners, and dealers will reprogram the RSPA software, free of charge. The recall began June 3, 2020. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 191.
- Notes
- Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Sources: NHTSA (US National Highway Traffic Safety Administration), DVSA (UK Driver and Vehicle Standards Agency) and the EU Safety Gate (European Commission) recall data. Each recall covers vehicles sold in that market; models sold elsewhere may differ.