Vauxhall Zafira recalls
15 official safety recalls for the Vauxhall Zafira from NHTSA (United States), DVSA (United Kingdom) and the EU Safety Gate, newest first. Recall repairs are normally free at the maker’s dealers.
Whether your car is affected and still needs the repair depends on its VIN or registration. Check it on the official site for your country:
- United States: nhtsa.gov/recalls
- United Kingdom: check-vehicle-recalls.service.gov.uk
Driver airbag inflator may rupture
The airbag inflator chemicals may deteriorate over time, causing the inflator to rupture with excessive force in a crash and potentially cause serious injury or death. The driver airbag module will be replaced.
Official DVSA recall text
- Component
- Vauxhall cross carline Driverâs Airbag - Takata
- Defect
- On affected vehicles the chemicals in the Takata airbag inflators may deteriorate over time. This may cause the inflators to rupture with too much force in a crash leading to serious injury or death in a worst-case scenario.
- Remedy
- Replace the driver airbag module.
Roof luggage carrier rails may become loose
The fixed roof luggage carrier rails may become loose. They will be checked and replaced if necessary.
Official DVSA recall text
- Component
- THE FIXED ROOF LUGGAGE CARRIER RAILS MAY BECOME LOOSE
- Defect
- The vehicle�s fixed roof luggage carrier rails may become loose.
- Remedy
- Check and replace the fixed roof luggage carrier rails if necessary
Fan resistor connector may overheat
Movement of the wiring harness connector can cause electrical stress and heat damage to its terminals. The heating and ventilation wiring harness will be replaced with a redesigned connector and additional mounting points.
Official DVSA recall text
- Component
- MOVEMENT OF WIRING HARNESS CONNECTOR TO FAN SPEED RESISTOR MAY LEAD TO CONNECTOR PLUG TERMINALS BECOMING HEAT DAMAGED
- Defect
- Movement of the wiring harness connector to the fan speed resistor can in rare circumstances lead to electrical stress.
- Remedy
- Replacement the heating & ventilation system wiring harness with a redesigned connector plug and additional mounting points.
Hill start hold may last too long
A software issue may make hill start hold exceed the specified time. Dealers will update the electronic brake control module software.
Official DVSA recall text
- Component
- SOFTWARE ISSUE WITH HILL START ASSIST FEATURE
- Defect
- The hill start hold feature exceeds the correct time specification.
- Remedy
- A Software Update to the Electronic Brake Control Module.
Blower motor regulator may melt and catch fire
The blower motor regulator may melt and catch fire in rare circumstances. Dealers will install a water deflector and replace the blower motor, regulator and HVAC wiring harness.
Official DVSA recall text
- Component
- POTENTIAL MELTING AND FIRES WITHIN THE BLOWER MOTOR REGULATOR
- Defect
- Zafira B Right Hand Drive (RHD) - Electronic Climate Control (ECC) a small number of incidents of potential melting and fires within the blower motor regulator of the Heating Ventilation and Air Conditioning (HVAC) unit of Zafira B RHD vehicles with Electronic Climate Control (ECC). There is a small risk that in rare circumstances melting and fire incidents may occur in the HVAC system
- Remedy
- Vauxhall Authorised Repairers are instructed to Carry out the following rework steps according to the instructions: A Install the water deflector B Replace the blower motor C Replace the heater fan motor regulator D Replace the wiring harness of the HVAC housing.
Seat and seat belt bolts may be loose
Bolts securing the third-row seats and second-row seat belt shoulder anchors may not be tight enough. Dealers will tighten the affected bolts to specification.
Official DVSA recall text
- Component
- 3RD SEAT ROW SEATS AND 2ND SEAT ROW SHOULDER BELTS MAY BE INSECURE
- Defect
- 3rd row seat retaining bolts and 2nd row seat belt shoulder anchor retaining bolts may not be tightened to the correct specification
- Remedy
- Re-tighten the 2nd rear seat shoulder belt bolts the 3rd row seat bolts and the 3rd row seat shoulder belt buckle bolts to the correct specification .
Front seat side airbag may deploy incorrectly
A front seat side airbag may not deploy as intended. The airbag module assembly will be replaced.
Official DVSA recall text
- Component
- FRONT SEAT SIDE AIRBAG MAY DEPLOY INCORRECTLY
- Defect
- A front seat side air bag may not deploy as intended
- Remedy
- On affected vehicles replace the airbag module assembly
Track rod end may fail and cause loss of steering control
A track rod end thread may not provide the correct clamping force. Damage could develop and the component could fail, causing loss of steering control. The thread will be checked and the track rod end replaced if it does not meet specification.
Official DVSA recall text
- Component
- POSSIBLE LOSS OF STEERING CONTROL
- Defect
- The thread on the swivel pin of the track rod end might not be to specification. Therefore when the nut was tightened onto the thread the correct clamping force may not have been attained. After high mileage damage might occur and develop. If not attended to there is a possiblility that the component might fail and steering control would be lost.
- Remedy
- Recall the vehicles that are likely to be affected and check the thread on the swivel joint of the track rod end. Where it does not conform to specification replace the track rod end.
Heater fan resistor may cause a fire
Several factors could affect the heater fan resistor thermal fuse and create a fire risk. The remedy is to replace the fuse with a modified type, fit new windscreen base moulding and, if not already done, replace the heater motor assembly.
Official DVSA recall text
- Component
- RISK OF FIRE
- Defect
- In the event the heater fan resistor thermal fuse is affected by a combination of several factors there is a possible risk of fire.
- Remedy
- Replace the resistor fuse with modified type. Fit new moulding to base of windscreen and where not already done so replace heater motor assembly.
Heater blower resistor may cause fire
Improper repairs to the heater blower motor resistors have been identified as the cause of fires. The resistor pack and any other faulty components will be replaced to restore the heating and ventilation system to its original design condition.
Official DVSA recall text
- Component
- RISK OF FIRE
- Defect
- Vauxhall has conducted an in depth investigation of fires in Zafira B models. Vauxhall has presented the evidence to DVSA and analysis has determined the root cause is improper repair to heater blower motor resistors. These actions are outside of Vauxhall�s design specifications and authorised maintenance processes.
- Remedy
- At the request of DVSA Vauxhall is now reclassifying its ongoing rework activity to a safety recall. The recall entails replacing the resistor pack and any other faulty components to return the heating and ventilation system to its original design condition.
Steering shaft may loosen and lead to loss of steering
The steering column intermediate shaft may have a loose press fit at the upper joint. Free play and knocking could develop and, if ignored, lead to loss of steering. A new intermediate steering shaft will be fitted.
Official DVSA recall text
- Component
- STEERING MAY FAIL
- Defect
- The steering column intermediate shaft may have a loose press fit on the upper joint yoke. If left increased free play and a knocking noise will develop which if ignored could lead to loss of steering.
- Remedy
- Recall the vehicles that are likely to be affected to fit a new intermediate steering shaft.
Trailer hitch bolts may be tightened incorrectly
The trailer hitch fitting bolts may have been tightened to the wrong torque. The bolts will be replaced and tightened to the correct torque.
Official DVSA recall text
- Component
- INCORRECT TORQUE APPLIED TO TRAILER HITCH FITTING BOLTS
- Defect
- It has been identified that during production an incorrect torque was applied to the trailer hitch fitting bolts.
- Remedy
- Recalled vehicles will have the trailer hitch bolts replaced and tightened to the correct torque.
Brake fluid may be contaminated
Pistons from a specific brake calliper batch may release hot hydrogen gas into the brake fluid. Callipers from the affected batch will be replaced with quality-assured units.
Official DVSA recall text
- Component
- POSSIBLE CONTAMINATION OF BRAKE FLUID
- Defect
- As a result of a production process concern a specific batch of brake calliper pistons may release hot hydrogen gas into the braking system fluid.
- Remedy
- Affected vehicles are being recalled for on the brake calliper batch numbers. Vehicle equipped with calliper units from the affected batch will have these replaced with quality assured examples.
Fuel return hose connection may leak
Defective crimping where the fuel return hose joins the metal pipe may cause a fuel leak. A quality assured replacement pipe will be fitted.
Official DVSA recall text
- Component
- POTENTIAL FUEL LEAK
- Defect
- Defective crimping of fuel return hose to metal pipe connector may result in a fuel leak.
- Remedy
- Recall affected vehicles and fit a quality assured replacement pipe.
Fuel pipes may fracture and leak
The diesel engine fuel feed and return pipes may fracture and leak in a frontal collision. The pipes will be replaced with ones of improved specification.
Official DVSA recall text
- Component
- POSSIBILITY OF FUEL LEAKAGE
- Defect
- The diesel engine fuel feed and return metal pipes may fracture and leak if the vehicle is involved in a frontal collision.
- Remedy
- Recall affected vehicles and replace the original fuel pipes with ones of improved specification.
Sources: NHTSA (US National Highway Traffic Safety Administration), DVSA (UK Driver and Vehicle Standards Agency) and the EU Safety Gate (European Commission) recall data. Each recall covers vehicles sold in that market; models sold elsewhere may differ.