Ford Mondeo recalls
25 official safety recalls for the Ford Mondeo from NHTSA (United States), DVSA (United Kingdom) and the EU Safety Gate, newest first. Recall repairs are normally free at the maker’s dealers.
Whether your car is affected and still needs the repair depends on its VIN or registration. Check it on the official site for your country:
- United States: nhtsa.gov/recalls
- United Kingdom: check-vehicle-recalls.service.gov.uk
Emergency call system may lose functionality
The automatic and manual emergency call functions may stop working. The telematics control unit software will be updated.
Official DVSA recall text
- Component
- Multi Vehicle Line (MVL): Telecommunications Control Module (TCU) loss of Function Software Update
- Defect
- Affected vehicles may experience a loss of emergency call system (eCall) functionality which impacts both automatic and manual eCall events.
- Remedy
- Update the Telematics Control Unit software to the latest level.
Rear-view camera may show a reduced view or stay on
A software problem may reduce the rear-view camera view or leave it on after reversing. The vehicle software will be updated.
Official DVSA recall text
- Component
- CrossCar: Sync3 Rear-View Camera Software Update
- Defect
- On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driverâs view or with it remaining on after a reversing event.
- Remedy
- Update the vehicle software to the latest level.
Diesel particulate filter may crack
The diesel particulate filter may crack. The software will be updated to prevent cracking, and filters already cracked will be tested and replaced.
Official DVSA recall text
- Component
- X-Car Powertain Control Module (PCM) Software Update
- Defect
- Affected vehicles may develop a crack in the Diesel Particulate Filter (DPF).
- Remedy
- Update software to prevent a cracked DPF. Test and replace DPFs that are already cracked.
Front brake hoses may leak
The front brake hoses may leak. Both front hoses will be replaced, and the hose routing and ride height sensor will be modified if necessary.
Official DVSA recall text
- Component
- Brake Hose Leak
- Defect
- On affected vehicles there is the possibility of the front brake hoses leaking.
- Remedy
- Replace both front brake hoses and modify the hose routing and ride height sensor if necessary.
Driver airbag inflator may rupture
The driver airbag may not deploy correctly. The driver airbag assembly will be replaced.
Official DVSA recall text
- Component
- TAKATA AIR BAG INFLATOR MAY RUPTURE ON DEPLOYMENT
- Defect
- Drivers airbag may not deploy correctly
- Remedy
- Replace Driver air bag assembly
Battery monitor wiring may overheat
A thermal incident may occur in the battery monitor sensor wiring. The remedy is to install a fused jumper loom in the wiring.
Official DVSA recall text
- Component
- POTENTIAL BATTERY ACID LEAKAGE AROUND NEGATIVE TERMINAL
- Defect
- Possible thermal incident within the battery monitor sensor wiring
- Remedy
- Install a fused jumper loom into the battery monitor sensor wiring
Engine cylinder head may crack and leak oil
Localised overheating may crack the cylinder head and cause a pressurised oil leak, which could lead to an engine compartment fire. A coolant level sensor will be fitted to provide audible and visual warnings and, in extreme circumstances, reduce engine power.
Official DVSA recall text
- Component
- OVERHEATING OF THE ENGINE CYLINDER HEAD MAY CAUSE THE CYLINDER HEAD TO CRACK
- Defect
- localized overheating of the engine cylinder head may cause the cylinder head to crack.This may cause a pressurized oil leak which in extreme circumstances could result in a fire in the engine compartment.
- Remedy
- A coolant level sensor needs to be fitted to provide an audible and visual warning to the customer and in extreme circumstances reduce the engine power.
Clutch pressure plate may fracture
The clutch pressure plate may fracture, causing a smell, reduced speed and performance, or a thud or bang. Fragments could strike components under the bonnet, creating a risk of smoke and fire. Stop-start vehicles will get software that detects prolonged clutch slip and reduces engine performance; other vehicles will get an alternative clutch kit.
Official DVSA recall text
- Component
- VEHICLE COULD SUFFER CLUTCH PRESSURE PLATE FRACTURE
- Defect
- A number of vehicles fitted with a 1.0 1.5 or 1.6 Ecoboost engine and 6-speed manual transmission could suffer clutch pressure plate fracture. This results in clutch smell reduced vehicle speed and performance. In the unlikely event of clutch pressure plate fracture a noise (thud / bang) could be heard from the vicinity of the transmission in extreme cases resulting in clutch / transmission fragments being released and striking under hood components creating a risk of smoke and fire from the under hood area.
- Remedy
- To prevent the repeated heating /cooling events a new calibration has been developed for vehicles fitted with Engine Stop Start feature. The software with the additional feature sets the Instrument panel �Wrench light� and de-rates the engine performance if prolonged clutch slip is detected. The software feature includes a drive cycle strategy for latching the wrench light and engine performance de-rate if the customer should experience repeated clutch slip events. For vehicles that do not have Engine Stop Start feature an alternative clutch kit has been released.
Roof glass may not be correctly bonded
The tilt/slide roof glass may not be correctly bonded to its mounting. A new roof opening glass panel will be installed.
Official DVSA recall text
- Component
- THE TILT/SLIDE ROOF OPENING PANEL GLASS S NOT CORRECTLY BONDED TO ITS MOUNTING
- Defect
- Tilt/slide roof opening panel glass is not correctly bonded to its mounting.
- Remedy
- Install a new roof opening glass panel on affected vehicles.
Air conditioning compressor pulley may detach
The air conditioning compressor pulley may detach. A new compressor clutch pulley will be fitted.
Official DVSA recall text
- Component
- POSSIBLE LOW TORQUE CONDITION WITH THE AIR CONDITIONING CLUTCH FASTENER
- Defect
- A/C Compressor pulley may become detached.
- Remedy
- On affected vehicles fit a new A/C compressor clutch pulley.
Clutch pressure plate may fracture
The clutch pressure plate may fracture, causing clutch smell, reduced speed and performance, and possibly noise. Fragments could damage under-hood components and create smoke or fire risk. Stop-start vehicles will get software that detects prolonged clutch slip and reduces engine performance; other vehicles will get an alternative clutch kit.
Official DVSA recall text
- Component
- CLUTCH PRESSURE PLATE MAY FRACTURE
- Defect
- Affected vehicles fitted with a 1.0 1.5 or 1.6 Ecoboost engine and 6-speed manual transmission could suffer clutch pressure plate fracture. This results in clutch smell reduced vehicle speed and performance. In the unlikely event of clutch pressure plate fracture a noise (thud / bang) could be heard from the vicinity of the transmission in extreme cases resulting in clutch / transmission fragments being released and striking under hood components creating a risk of smoke and fire from the under hood area.
- Remedy
- To prevent the repeated heating /cooling events a new calibration has been developed for vehicles fitted with Engine Stop Start feature. The software with the additional feature sets the Instrument panel �Wrench light� and de-rates the engine performance if prolonged clutch slip is detected. The software feature includes a drive cycle strategy for latching the wrench light and engine performance de-rate if the customer should experience repeated clutch slip events. For vehicles that do not have Engine Stop Start feature an alternative clutch kit has been released.
Engine overheating may crack the oil sump
The engine control module may not detect overheating adequately. In extreme cases, overheating may breach the oil sump and cause oil loss. Revised software will improve overheat detection and add a dashboard warning and engine de-rate strategy.
Official DVSA recall text
- Component
- OIL SUMP MAY CRACK DUE TO THE ENGINE OVERHEATING
- Defect
- The engine control module calibration may not adequately detect an overheat condition in certain 2.0L Duratorq Diesel engines. In extreme cases an overheated engine can result in a breach of the oil sump leading to loss of the engine oil.
- Remedy
- Recall the vehicles that are likely to be affected and download revised software for the control module calibration that improves overheat detection and provides an instrument cluster warning indicator to the driver and engine de-rate strategy.
Driver seat belt pre-tensioner cable may separate
The driver seat belt pre-tensioner cable may separate during deployment, leaving the driver inadequately restrained in a collision and increasing the risk of injury. The driver seat belt assembly will be replaced.
Official DVSA recall text
- Component
- SEAT BELT PRE-TENSIONER MAY MALFUNCTION
- Defect
- The driver side front seat belt pre-tensioner cable could separate during deployment leaving the driver inadequately restrained in a collision which increases the risk of injury.
- Remedy
- Recall the vehicles that are likely to be affected and fit a new driver side front seat belt assembly.
Headlamps may switch off without warning
A lost control signal combined with a software error may switch off the adaptive LED headlamps, increasing collision risk at night. Dealers will update the software on affected modules.
Official DVSA recall text
- Component
- HEADLAMPS MAY SWITCH OFF WITHOUT WARNING
- Defect
- Vehicles fitted with Adaptive LED Headlamps could experience a condition where the loss of a control signal in combination with a software error may cause the headlamps to switch off. There is a risk of collision if defect happens at night.
- Remedy
- Recall the vehicles that are likely to be affected and updated software will be loaded to the affected modules.
Fuel return pipe may leak and cause a fire
Fuel may leak at the injector spill rail connection, pool on the engine or reach the road and create a skid risk. Fuel contacting hot engine parts could cause an under-bonnet fire. The spill rail and return pipe will be inspected, and the rail replaced if required.
Official DVSA recall text
- Component
- FIRE MAY OCCUR
- Defect
- It is possible that a leak can occur between the injector spill rail connection and the plastic fuel return pipe. This can cause leakage of fuel which can either pool on the engine cylinder head and then become deposited onto the road surface where it could cause a skid risk to other motorist or if the fuel comes into contact with extremely hot engine components an exhaust manifold for instance it is possible that an under bonnet fire could ensue.
- Remedy
- Recall all affected vehicles inspect the fuel spill rail/return pipe and if required replace the spill rail with a new modified rail.
Headlights and indicators may operate unexpectedly
A software error may cause the headlamps or indicators to flash unintentionally, or the headlamps to switch off. Updated software will be applied to the Body Control Module and Power Train Control Module.
Official DVSA recall text
- Component
- HEADLIGHTS AND INDICATORS MAY MALFUNTION
- Defect
- Vehicles affected could demonstrate symptoms such as headlamps and indicators flashing unintentionally and/or headlamps switching off. The concern is due to software errors.
- Remedy
- The vehicles that are likely to be affected are to be recalled to have modified software applied to the Body Control Module and Power Train Control Module.
Brake pedal may become hard during warm-up
The vacuum pump valve may stick during engine warm-up. Repeated braking could use up stored vacuum, causing a hard pedal and longer stopping distances. A revised valve will be fitted.
Official DVSA recall text
- Component
- HARD BRAKE PEDAL MAY OCCUR DURING ENGINE WARM UP
- Defect
- During engine warm up it is possible that the non return valve within the vacuum pump may stick. It is possible that if sufficient brake applications are made before the valve releases the vacuum stored within the brake booster will be used up and a hard brake pedal and longer stopping distances may result.
- Remedy
- Recall the vehicles that are likely to be affected to fit a revised design of non return valve to the brake vacuum pump.
ABS valves may cause brakes to lock under emergency braking
Incorrectly specified hydraulic control unit valves may cause the brakes to lock under emergency braking. The hydraulic control unit will be replaced.
Official DVSA recall text
- Component
- ABS MAY NOT FUNCTION CORRECTLY
- Defect
- The brakes may lock up under emergency braking conditions due to valves in the hydraulic control unit being of incorrect specification.
- Remedy
- Recall the vehicles that are likely to be affected to replace the hydraulic control unit.
Yaw rate sensor may cause unexpected braking
A yaw rate sensor may be out of specification and cause unexpected braking. Sensors will be inspected and replaced as necessary.
Official DVSA recall text
- Component
- POSSIBLE UNEXPECTED BRAKING.
- Defect
- The yaw rate sensor may be out of specification which may lead to unexpected braking
- Remedy
- Recall affected vehicles inspect sensors and renew as necessary
Yaw rate sensor may cause unexpected braking
A yaw rate sensor that is out of specification may cause unexpected braking. Sensors will be inspected and replaced as necessary.
Official DVSA recall text
- Component
- THERE IS A POSSIBILITY OF UNEXPECTED BRAKING.
- Defect
- Yaw rate sensor out of specification the effect of which may result in unexpected braking
- Remedy
- Likely to be affected vehicles will be recalled for inspection of the yaw sensors which will be replaced as necessary.
Handbrake may not hold the vehicle stationary
The handbrake may not hold the vehicle stationary if it is not applied as directed in the owner's literature. A revised handbrake assembly with improved leverage will be fitted.
Official DVSA recall text
- Component
- MODIFICATION OF HANDBRAKE LEVER
- Defect
- The handbrake may not hold the vehicle stationary when parked if it is not applied as directed in the owner literature.
- Remedy
- Fit a revised handbrake assembly with an improved leverage ratio.
Power steering hose may chafe and leak
The power steering pressure hose may chafe on the engine inlet manifold, causing an oil leak and loss of steering assistance. A revised hose with updated routing will be fitted.
Official DVSA recall text
- Component
- POWER STEERING PRESSURE HOSE MAY CHAFE ON ENGINE INLET MANIFOLD.
- Defect
- The power steering pressure hose may chafe on the engine inlet manifold. This could ultimately result in an oil leak and a loss of power assistance to the steering.
- Remedy
- Fit latest production level revised routing power steering pressure hose.
Battery cable may chafe and short circuit
The battery cable may chafe against the transmission valve cover plate and short circuit. The cable insulation will be checked and repaired if necessary, and the cable secured clear of the plate.
Official DVSA recall text
- Component
- BATTERY CABLE MAY CHAFE AND SHORT CIRCUIT
- Defect
- Battery cable may chafe on transmission valve cover plate.
- Remedy
- Recall affected vehicles check cable insulation repair if necessary and retain cable clear of cover plate.
Handbrake may not prevent the vehicle from moving
In certain parking conditions, the handbrake may not prevent the vehicle from moving. Dealers will fit an extension block to both rear caliper handbrake actuation levers.
Official DVSA recall text
- Component
- PARKING BRAKE CONCERN.
- Defect
- Under certain parking conditions the vehicle handbrake may not prevent the vehicle from moving.
- Remedy
- Ford Dealers will fit an extension block to both rear caliper handbrake actuation levers.
Parking brake may not hold the vehicle
The parking brake ratchet may partly engage and its teeth may wear, reducing its ability to hold the vehicle. The parking brake lever assembly will be replaced with one having a revised tooth profile.
Official DVSA recall text
- Component
- PARKING BRAKE RATCHET CONCERN
- Defect
- The design of the parking brake ratchet teeth can allow a partial engagement resulting in damage to the tooth which can then slip to the next tooth. If ignored the wear will continue on the next tooth and the efficiency of the parking brake may become insufficient to hold the vehicle in place.
- Remedy
- Replace parking brake lever assembly with one that has a revised tooth profile.
Sources: NHTSA (US National Highway Traffic Safety Administration), DVSA (UK Driver and Vehicle Standards Agency) and the EU Safety Gate (European Commission) recall data. Each recall covers vehicles sold in that market; models sold elsewhere may differ.