OBD-II fault code

U3525: High Voltage System Interlock Circuit G

What it means

Generic fault on HVIL loop G. A communication loss with this module breaks any function relying on its data — diagnostic tools may show 'no response' and dependent modules can fall into limp mode.

At a glance

  • Usually lights the warning light of the system that lost communication
  • The engine or gearbox may go into limp mode

How it works

The high-voltage interlock loop G checks the connection state of monitored components and connectors in that section of the high-voltage system. This generic code indicates an electrical fault on loop G without identifying a high, low, or performance condition; a connector that is not fully mated is a possible cause.

Common causes

Most likely first.

  1. HV connector not fully mated
  2. Gateway module routing CAN messages incorrectly
  3. CAN terminating resistor (120 Ω) drifted out of spec

Symptoms

  • Multiple warning lights may illuminate
  • Affected modules may go into limp mode or shut down
  • Specific functions inoperative depending on module
  • Diagnostic tools may show communication faults

How to diagnose it

  1. Save freeze-frame data and scan all modules for related interlock or communication codes before clearing the fault.
  2. With the vehicle powered down according to manufacturer instructions, inspect accessible loop G connectors and wiring for incomplete seating, corrosion, or physical damage.
  3. Compare live status for loop G with the other interlock loops, if supported, to determine whether the fault is specific to G.
  4. Have a qualified high-voltage technician inspect and test loop G and its connectors using the manufacturer's safety procedures and specifications.
  5. If loop G passes, check gateway message routing and CAN termination against vehicle wiring information and manufacturer specifications.

Common fixes

  • Fully seat a loose loop G connector using the manufacturer's procedure.
  • Repair damaged or corroded loop G wiring or terminals.
  • Replace a loop G interlock component confirmed to be faulty.
  • Correct verified gateway routing or CAN termination faults.

Can I keep driving?

If high-voltage warnings, reduced power, or shutdown behavior are present, avoid driving because the vehicle may limit or disable propulsion or charging. Have it checked by a qualified high-voltage technician.

A code shows where the control module detected a fault, not always which part failed. Check the causes in order and confirm with a test before replacing parts. Have several codes? Check them together

This is a generic code: it means the same on every make. The car’s maker may add more detail in its own service information.

Codes for the same component